Date Issued发出日期 | CAR Number CAR编号 | Recurrence of defect 欢迎光临英文
是否重复发生 Yes - No ■ If yes: old CAR No.对应旧的CAR No。: | ||||||||||
Issued To发放给: Supplier供应商: CAR Requestor 要求者: Part Number产品型号: Part Des: Qty controlled检测数量: Qty。 Rejected不良数量: Defect Description缺陷描述: Who: What: Why: When: Where: How: How Many: Traceability Data (e.g. cast lot no。; delivery slip no.; rial number, colour dots,): 可追溯性数据(货柜号;送货单号;批次号;色彩点;) | ||||||||||||
Photo / Sketch图片/草图 | ||||||||||||
Effects Estimation影响效果评估: Request originated by要求来源于: □Customer Spill 客户处 □Internal Inspections内部检查 □ Customer Satisfaction客户投诉 □Logistics物流 / Packaging包装 □ Other______________ CAR information nt to: CAR信息发送到: □Supplier Quality供应商质量 □Process Quality制程质量 □ Customer Quality 客户质量 □ Production Dept生产部 □ Technology Dept 技术部 □ Process Technology Dept过程工艺部 □Suppliers供应商 □Other采购部_____________ | ||||||||||||
Cost Recovery will be requested是否需要成本补偿 | Yes | No | ||||||||||
( 1 ) Select a Team ( Must have "BUY—IN" and ability to solve problem ) : 确定团队(必须有“接受/认同”和解决问题的能力) | ||||||||||||
Team Leader 团队组长 | Supplier Quality 供应商质量 | |||||||||||
Manufact。 Engineering 制造工程师 | Process Quality 过程质量 | |||||||||||
Process Engineering 工艺工程师 | Customer Quality 客户质量 | |||||||||||
Manufacturing 生产部 | Other 其他 | |||||||||||
( 2 ) Define & Describe the problem (Analyze the problem freq。, loc., effects, etc., and define desired solutions) :定义&描述问题(分析问题频率、地方、效果等,并定义所需的解决方案) Who: What: Why: When: Where: How: How Many: | ||||||||||||
Frequency of problem (ppm): 问题的频率(PPM): | ||||||||||||
Reasons of non—detestability: 非检测的原因: | ||||||||||||
Estimation of conquences: 后果评估: | ||||||||||||
Extension to other Part Numbers/Lines/Plants: 扩展到其他零件编号、生产线、工厂: | ||||||||||||
( 3 ) Containment: (Immediate actions required to eliminate defects at supplier, mfg., and customer locations) 围堵措施: (需要确认缺陷问题在供应商、生产线和客户处的数量) | ||||||||||||
VERIFY 查证 | OK | NON OK | Action / Notes / Identification of OK parts 行动、备注、识别好的部分 | |||||||||
Supplier供应商处 | ||||||||||||
Warehou库存品 | ||||||||||||
WIP在制品 | ||||||||||||
Customer客户处 | ||||||||||||
Others | ||||||||||||
Temporary Countermeasure (until the implementation of definitive corrective actions) : 临时对策(直到确定的纠正措施的实施) | Timing | Impact % | ||||||||||
1) | ||||||||||||
( 4 ) A) Identify Root Cau applying cau effect analysis确定根本原因应用造成影响的分析 | (4) B Identify Root Cau with min.“3 why-why ”: 确定根本原因和最少有“3个为什么” | |||||||||||
Material物料: NA | Why ? | |||||||||||
Machine机器: NA | Why ? | |||||||||||
Method方法: NA | Why ? | |||||||||||
Man人: NA | Why ? | |||||||||||
Measurement测量: NA | Why ? | |||||||||||
Environment环境: N/A | Why ? | |||||||||||
4) C) Verify root Caus, 根本原因 the root caus are:根本原因是: | ||||||||||||
( 5 ) Permanent Corrective Action: (Choo & Implement Corrective Action ) 纠正措施:(选择和实施纠正措施) | Timing | Impact % | ||||||||||
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( 6 ) Verification of Corrective Action (Resp。 Team) 纠正措施的验证: Quality department 质量部门 Corrective action implemented on (Date) ____ Pls e feasibility analysis report for long term action Tracking period: from week____to week ____ 纠正措施实施(日期) ____ 请见上实现可行性分析报告长期行动跟踪期:从____星期到___星期 Documentation of Verification Evidence文档验证的证据: ■ Test and Measure results测试和测量结果 □ Capability性能 □Audit 审核 ■ Attribute Data属性数据 □ Fmea □ Control Plan 控制计划 □ Preventive Maintenance Instruc。 预防性维护的教诲 □ Other____________ Information nt to信息发送到: ■Supplier Quality供应商质量 □Process Quality制程质量 ■Customer Quality 客户质量 □Customer Quality 客户质量 □Production Dept生产部 □Technology Dept 技术部 □Process Technology Dept过程工艺部 □Suppliers供应商 □Other_____________ | ||||||||||||
( 7) Prevention预防: (Preventive action taken, to e this does not occur again预防行动确保不会再发生) (Resp. Team): FMEA Updated FMEA更新 □ Yes ■No Date Previous FMEA (以前FMEA)Severity严重性____ Occurrence发生率____ Detection探测度____ RPN_____ Revid FMEA (修改FMEA)Severity严重性____ Occurrence发生率____ Detection探测度____ RPN_____ Control Plan Updated控制计划更新 □Yes ■ No Date _______ Procedures Updated 操作指导更新 □Yes ■ No Date Information to other plants信息给其他工厂 □ Yes ■No Date _______ Information to other Supplier 信息给其他供应商 □ Yes ■No Date _______ Other其他_____________________ □ Yes □ No Date _______ | ||||||||||||
Audit signature Audit Date 审核签名: 审核日期: | ||||||||||||
( 8 ) Recognize team success ( Acknowledge team and communicate results) : 确认团队成功(承认团队和沟通的结果) This CAR will be clod, If there are no more than two concutive batches. 如果连续2批次无重复发生,这个CAR将会关闭 第1批次供货: 第2批次供货: | ||||||||||||
Evaluation of Corrective Action矫正行动有效性评估(Resp。 Issuer) □Acceptable可接受 □ Unacceptable不能接受 Remarks备注: _____ ____________________________________________________________________________ Review Signature:___ ___________________________ Date:__ ____________ | ||||||||||||
Communication to the Customer completed on (Date)向客户沟通完成日期 :__ _________ □ Accepted可接受 □ Unaccepted不能接受 Corrective action implemented starting from纠正措施实施开始日期 __________ | ||||||||||||
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