EQUIPMENT DESCRIPTION : MOTOR CONTROL CENTRE(MCC)/PROJECT: LPG Terminal - HPCL
HV/LV SWITCH BOARDS Visakhapatnam EQUIPMENT TAG NO:PROJECT No: 256324
TEST & INSPECTION AS PER:PR/MR/PS No:
(CODES & SPECIFICATIONS)
1Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd) 2Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
3Witness Inspection & / or Document review by Vendor & Sub-vendor.
4Certificates / Data to be Submitted by Vendor for Approval / review.
1R A P X
2A P X
3R P X
4R P X 5R P X 6R P X 7I P X 8H P X
9R P X
10I H H X __________
MMCI
Review of documents as below :
- Internal QA test report.
- Test certificates for all applicable brought out items / components.
- Calibration certificates for test instruments.
Factory Acceptance Test as per FAT procedure including Routine test as per IS specification:
- Visual & dimensional check including accessories & name plate, paint shade, bus size, creepages, clearances,
bus marking, sleeving and joint shrouding , Bill of material etc.
Final documentation before shipment to site , spares & issue of Inspection Relea Note / Inspection Report.
- Compartmentalisation, interchangeability of CBS, termination space, glanding, operation height, earthling, cable sizes, accessibility of components etc.
- Electrical performance / operation check ( wiring and scheme check) as per approved drawings at worst voltage conditions
- Relay operation check including fault annucaition check ( primary and condary injection )
- Functional check of all meters ( primary and condary injection )
- Measurement of CB pole resistance
- HV test
- IR check (before and after HV test)
Type test (as specified) :
- Type test for relays
- Short circuit test of bus bars
- Temperature ri test of bus bars
- Test for area of classification and degree of protection
- Type test on circuit breaker including short circuit test
INDICATIVE INSPECTION AND TEST PLAN ITP NO.: MMCI/STD/IND/ITP/E-008,
R-00
A
C
T
I
V
I
T
Y
Detailed Inspection & Test Plan/ QAP after issue of PO/PR/MR/PS
Inspection & factory acceptance test procedures
Summary of all supplementary requirements as specified in the PO/PR/PS
EQUIPMENT DESCRIPTION : MOTOR CONTROL CENTRE(MCC)/PROJECT : LPG Terminal - HPCL
HV/LV SWITCH BOARDS Visakhapatnam
EQUIPMENT TAG NO :PROJECT No : 256324TEST & INSPECTION AS PER :
PR/MR/PS No :
(CODES & SPECIFICATIONS)
1Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)2
Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority 3
Witness Inspection & / or Document review by Vendor & Sub-vendor.4
Certificates / Data to be Submitted by Vendor for Approval / review.
11
H
P
X
12I H H X LEGENDS: H - Hold Point :- An activity , which requires inspection / Verification and acceptance by HPCL/MMCI /TPIA before any further processing is permitted. The vendor shall not process activity/item beyond a hold point without written approval.,
W- Witness:- An activity, which requires witnessing by HPCL/ MMCI/ TPIA with prior notification of the same inspection agency. Vendor is not obliged to hold further processing. Basis of acceptance shall be as per relevant technical specification/ drawings/PR/MR. R - Review :-To examine the inspection records for confirming compliance to requirements.; A- Approval : -To approve the inspection documents for conforming compliance to requirements.; P- Perform/Prepare; W/R- Witness or Review; I- Information; X- Submit, PWHT- Post weld Heat Treatment, PO- Purcha Order,MR/PR- Material /Purcha Requisition, PS- Purcha Specification, NDT- Non destructive Testing, TPIA - Third Party Inspection Agency, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by MMCI / TPI Agency / HPCL as a minimum requirement.
Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO / PR/
MR / PS to be generated by Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for review/comments.
INDICATIVE INSPECTION AND TEST PLAN
ITP NO.: MMCI/STD/IND/ITP/E-008, R-00
A C T I V I T Y
Site Acceptance Test of the complete items as per SAT procedure consisting of: - Insulation resistance test. -Relay operation test by primary & condary injection method. - Visual/Alignment & Tightness Checks -C.T. Polarity test & ratio test.
__________MMCI
-Functional test of the control circuit. - ON / OFF Operation of breaker both manually & electrically in test as well as rvice positions. - All outgoing feeder functional test.
Final site documentation , spares & issue of site Inspection Report/ IRN
-Checking of all relay tting.
- Interface PLC Panel functional and simulation test with TAS as well as from PLC Panel in totality for L.V. Switchgear.
-Metering Operation Test by primary & condary injection method.
