两辊压延机说明书

更新时间:2023-05-24 06:09:04 阅读: 评论:0

XY-2L360X800-L
两辊压延机
Two-roll Cushion Calender
使用说明书
Ur Manual
地址:中国桂林
电话(Tel):              传真(Fax):
XY-2L360X800-L
两辊压延机Two-roll Cushion Calender
一、用途  Application
tmp文件是什么
本压延机主要供轮胎厂胎面缓冲层贴合,可与复合胎面压出联动生产线配套,也可用于橡胶制品厂压延胶片。
This cushion calender is mainly ud for the cushion layer application of tread in Tire Company. It could be coordinated with the complex tread sheeting linkage production line, and could be also ud for rubber sheets calendaring in rubber products factory.
二、主要规格及技术参数  The main specifications and technical parameters
辊筒直径 Roller diameter……………………………………………………360mm
辊筒长度 Roller length………………………………………………………800mm
辊筒速比(下辊:上辊)Roller speed ratio (lower roller: upper roller) ……11.04
线速度  Line speed…………………………………………………330(m/min全球十大通缉犯)
辊距范围 The range of roller gap……………………………………………010mm
压延制品最小厚度 Min. Thickness of products……………………………0.5mm
压延制品最大宽度 Max. Width of products…………………………………600mm
主电动机 Main motor
型号 Model…………………………………………………XY-ZL360×800
功率 Power ……………………………………………………………30Kw
转速 Rotational speed ……………………………………………1500(r/min)
电压 Voltage ……………………………………………………………415V
调距电机煮馄饨 Roller adjusting motor
型号Model…………………………………………RVE75/130 4000-0.75FC
功率Power……………………………………………………………0.75kW
转速亚瑟怎么玩Rotational speed……………………………………………1400 (r/min)
全机净重 Net weight of the overall machine…………………………………4200Kg
体积(长××高)Size(length× width× height)………………3700×1500×1600(mm)
三、主要结构及工作原理 The main structure and the working principle
机器主要由底座、机架、辊筒、组合齿轮减速箱、万向联轴节、调距装置、辊筒温控装置、挡胶板装置、安全紧停装置、割刀装置等主要零部件组成,两只辊筒轴线连线与水平面夹角呈挑衅造句60°,参看总装配图(1.3)。
The machine is mainly formed with ba, frame, roller, combined gear box, universal spindle coupling, roller adjusting device, roller temperature control unit, rubber scraper device, the emergency stop device, cutting device, etc. The included angle between the axis connecting line of the two rollers and the horizontal plane is 60°. Plea refer to the General Installation Drawing (Drawing 1, Drawing3).
1.辊筒 Roller
辊筒系周边钻孔辊筒,可通过热水加热或冷水冷却,工作表面具有较高的硬度和耐磨性。
The rollers are ones with holes on the edges. They could be heated with hot water or cooled with cold water, and the working surface is in high hardness and abrasive resistance.
2.传动系统 Driving system
由交流电动机驱动组合齿轮减速箱,通过万向传动轴,使辊筒作相对方向旋转,辊筒可进行无级变速,在控制箱上能及时反映该辊筒的速度。通过电器的能耗制动,迅速刹车,安全可靠。
The AC motor drives the combined gear box and make the rollers rotate in relative directions through universal driving shaft. The speed of the rollers could be varied infinitely and the rate should be reflected on the controlling box in time. The machine could be stopped immediately and safely by dynamic braking of the electrical devices.
3.调距装置 Roller gap adjusting device
下辊的两端各有一套电动调距装置,在电气控制下,由电动机带蜗轮蜗杆减速机,通过蜗
死亡证明轮副减速,传动螺杆在固定于机器架上的螺母内旋转,从而使辊筒轴承在机架滑槽内上下移动,达到调距之目的。通过电器按钮可控制轴承单个或成对移动。并由行程开关控制其移动的最大及最小距离。
Each end of the lower roller is equipped with one electric gap adjusting device. Under the control of electricity, the motor drives the worm and gear reducer, and reduce the speed through worm gear pair. The drive screw rotates inside the screw nut that is fixed on the frame, so that to make the roller bearing move up and down inside the sliding chute of the frame and at last adjusts the gap. The bearings could move parately or in pairs under the control of the electrical buttons, and the maximum and minimum moving distance is controlled by the travel switch.
4.辊筒温控装置 The roller temperature control unit
殷光栋贴合辊共用一套温控装置,使用参见温控系统资料。
It shares the same TCU with application roller. The using plea refer to TCU information.
5.润滑系统 Lubrication system
1辊筒轴承润滑:Lubrication for roller bearing
采用稀油润滑站强制润滑,参看系统示意图(7)。
It is forced to be lubricated with thin oil lubrication station. Plea refer to the system drawing (Drawing 7).
2组合齿轮减速箱润滑 Lubrication for combined gear reducer box
本装置采用强制稀油循环润滑,减速箱内充以润滑油,通过齿轮泵将润滑油打入减速箱的上夹板,油从上夹板的孔中淋下来润滑各齿轮。
This device is forced to be lubricated with circulating thin oil. The gear reducer box is filled with lubricant, and then the lubricant is force to the upper clamp plate of the reducer box through gear pump. At last the lubricant leaks from the holes of the upper clamp plate to lubricate the gears.
半价英语
3调距装置的润滑 Lubrication for the gap adjusting device
调距装置减速机按减速机要求加注或更换润滑油脂。调距减速机润滑油脂更换周期可适当延长至12个月。
The gear reducer of the gap adjusting device is filled or changed the lubricant according to the reducer requirement. The lubricant replacing cycle of the gap adjusting reducer could be extended to 12 month.

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标签:辊筒   装置   减速   润滑   调距   减速机   温控   压延
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