干杉乡
RUN AT RATE ANALYSIS SUMMARY
1Supplier :
Duns Number :
Run at Rate Date:
08-15-12
Constraint
Final
2Part No :
GM Supplier Quality Engineer :ACTUAL ACTUAL 3Part Name :
杉本博司Start of System Fill. :TOTAL GROSS TIME OF R@R in Minutes
from R@R 4
Program
Run at Rate Deadline:Family of Parts?
Less Breaks/Lunch/Meetings (calc-source ct 1)
40from R@R 40If "YES", list part numbers here:
鲜海参怎么处理Less PM's & Changeovers Total Time (greater of actual or
avg./day)
25from R@R 50(greater of actual or
avg./day)
50
from R@R 0
Time Available for Producing Study Parts
245from R@R 270Less Actual "Un-Planned" Downtime 15from R@R 20Net Minutes Ud for Study Parts
230
Calculation
250
写真拍照Actual Gross Parts Produced 222
Calculation 182
Name of the Operation
Actual Scrap Parts
from R@R 5Planned Number of Shifts per Day (from column "D" on A tt. C2, not including any overtime)
Total Good Parts
(calc)
from R@R
6Planned Number of Days per Week (Shifts per Week in col. "C" divided by Shifts per Day in col. "D" in A tt. C2)7
Gross Minutes Available per day (from column "F" on A tt. C2, not including any overtime)
LESS:
Note: All must pass or R@R is a FAIL
Scheduled Downtime
(e.g.. Lunches, breaks, meetings, clean-up, etc in col. "G" in A tt. C2)
Scheduled Maintenance & Changeovers Total (e.g.. Preventive Maintenance (PM's) / Changeovers, tool changes, in col. "H" & "I" in A tt. C2)8
Unscheduled Downtime
(A mount of unplanned downtime in col. "J" in A tt. C2)
REQUIRED
ACTUAL
REQUIRED
ACTUAL
Net Available Minutes for all Customers Net Good parts per Hour
LESS: Time allocated for other customers
(from col. "L" in A tt. C2)
9
Net Minutes Available for Study Parts (from col. "M" in A tt. C2)
Scrap rate at Operation 10Planned Uptime (%)(1 - Unplanned downtime minutes divided by Net avail. minutes for all Customers)% Uptime
11Scrap Rate at Operation (%)(from Col. "O" in A tt. C2)
Run at Rate Status
12
True Scrap Rate (%)
(True Scrap Rate, e.g.. scrap of this operation and all connected downstream operations) (from col. "P" in A tt. C2)
Has Subcontractor Letter Been Received? (Yes or No)
yes
13
Planned Cycle Time
(from col. "N" in A tt. C2)
Run at Rate Equal to or Greater than 4 Hours?YES
YES
14Gross Hourly Rate Required (Good+Scrap)((Contract Vol./ (Net Avail. Time/60 min.)) / (1-True Scrap))
15Allowed Scrap Parts per Hour (Gross Hourly Rate X Scrap at Operation)16
Allowed Unscheduled Downtime (60 Min. X (1-Planned % Uptime)
Minutes per Hour
17Contract "Daily Capacity" - Good parts (per day) 18Contract "Hours Per Day"
19
Number of days per week allowed by contract.
Date.
AUTOMATIC CALCULATIONS USING DATA FROM SEC 1A AND 1C Trial No.
Practice 1Practice 2Practice 3Run at Rate Practice 1Practice 2Practice 3Constraint
Constraint
武昌鱼
Constraint
Constraint
Final
Final
Final
24520MINIMUM Net Average Good parts
(Gross hourly Rate X (1-Scrap at Operation))
TOTAL 220per Hour Run
ACTUAL
221MAXIMUM Scrap rate at Operation (From the Supplier C2 Sheet)
#DIV/0!
#DIV/0!
#DIV/0!
0.9%#DIV/0!
#DIV/0!
#DIV/0!
00022200022
MINIMUM % Uptime
(Calculated from the Supplier C2 Sheet)
35353535353535ACTUAL 8.0%8.0%8.0%8.0% 1.0% 1.0% 1.0%Gross Minutes Greater than Contract?PER #DIV/0!#DIV/0!#DIV/0!54#DIV/0!#DIV/0!#DIV/0!HOUR
#DIV/0!#DIV/0!#DIV/0!0#DIV/0!#DIV/0!#DIV/0!Actual Days/Week greater than Allowed?
#DIV/0!#DIV/0!#DIV/0!
54
#DIV/0!#DIV/0!#DIV/0!
Timing
Resp.
COMMENTS
Section 3
1812701Section 2
Final
Run at Rate
SUPPLIER R@R ACTUAL RESULTS
COMPLETED BY GM BUYER AND SQE AT GATE #1
Manufacturing System and Run at Rate Process Parameters
544979545Ge zhongqiu
PASS 1.0%
ABC 360
Section 1B CALCULATIONS
8.0%
80.0Section 1C
CONTRACT INFORMATION
Section 1
1200640802Section 1A
SUPPLIER MANUFACTURING SYSTEM DATA
asmbly
94.1%92.2%140FINAL
0.5%182PASS
RECOVERY PLAN
Scrap / Hr Total Available Time (min.)
电脑待机图片Target Scrap %Supplier to Enter Data for White Cells Only,
Others are A utomatic Fill In
Good Parts 0351.0%Total Parts Total Parts / Hr
PASS
5435R @ R Practice and Actual SUMMARY
0.5%92.6%
OVERALL STATUS
8.0%40Section 4
PROBLEM Actual Good Parts / Hr
1.0%Scrap Parts Section 1D
爱国的名言
RUN AT RATE PERFORMANCE REQUIREMENTS
5
8.0%% Scrap Rate Target Good/ Hr Default time for Run at Rate is Contracted Operating Hours per day. Deviations, with APQP Manager approval, can not be less
than a MINIMUM of 4 (Four) continuous hours.
PROBLEM
PROBLEM 94.1%
PROBLEM
4040
92.2%
Review Date
Section 5
You Must Fill In Cells AH55,AH56 and AH57
360
194.1%
CONSTRAINT
181
35R @ R PERFORMANCE EVALUATION
桃胶作用
94.9%
0.9% 1.0%92.2%
2
220
Less Time Required for Other Customers
15-Aug-1230-Sep-12
3.090.0
8.0%
960
950
1.0%
35835.70.456038.0 4.7
3.5
35TO BE COMPLETED FOR GATE #3BY SUPPLIER (Automatic from C2)
1. 1234-00
2. 1234-02
3. 1234-03
1234abc Jia Xing Minhui YES / NO 95004096060210806FINAL OP.
0CONSTRAINT OP.
painting
100
10
20
30
40
50
60
Actual Good Parts / Hr
Target Good/ Hr
CONSTRAINT
FINAL
0.0%
1.0%
2.0%
3.0%
4.0%
5.0%
6.0%
7.0%8.0%9.0%
10.0%
% Scrap Rate Target Scrap %
FINAL
CONSTRAINT
Good Parts per Hour
Scrap Rate (%)
General Motors Corp.
GM1927-35 Summary July 2009
Published By GPSC
