The finished product rial number | USB | The customer material no. | 8MU5L0900-001 | Approved by the | review | Quality assurance | making | ||||||||
The file number | 页Page one次 | edition | Production date | Li Long | AnJinHua | GouHui | Wu Guochao | ||||||||
Modification date | Change the content | version | |||||||||||||
Commodity specification | USB"A"4P/M TO Micro USB"A"5P/M | 1 OF 2 | 1.1 | On June 16, 2014 | On July 4, 2014 | Now increa the modification date, etc | 1.0 | ||||||||
engineering | 管制重点项目 | 管理责任 | Bad improvement countermeasures | ||||||||||||
engineering code | engineering The rial number | The name of the project | Control the project | Inspection standard | tester Instrument/equipment | Enforcement departments/personnel | Implementation method | record | |||||||
0 | feed inspection | USB4P/M; TPE plugs; CABLE | 1. USB "A" TYPE 4 p/M nickel plated white rubber core solder three-piece L = 36 mm (cheng jing parts) inrtion force 3.57 KGF dial the largest output minimum 0.8 KGF (no halogen) (material no. : BA - U436WH - 1.1 - W). According to the engineering drawing parts inspection;2. 5 p MicroUSB male a one-piece black rubber core solder type terminal inrtion force must conform to the more than 10000 times. Inrt force 3.57 KGF dial the largest output minimum 0.8 KGF (no halogen) material number: BA - Micro5pm - W 3. The molding outside material TPE 85 a black (no halogen) BG - TPE85A - H;4. CABLE UL2725 wire: 28 awg TCU (7/0.12) * 2 c + 24 awg TCU (11/0.16) * 2 c + single AL (silver bottom FanBao) + ground SBCU (7/0.12) + 16/3/0.12 aluminum or magnesium wire (knit) ID (1 p) = 1.05 + / - 0.03 MM SR - PVC insulated conductor: red, black (2 c) ID = 0.85 + / - 0.03 MM HD PE insulated conductor: green and white (note: green and white must be ground: 70 mm total ground: 60 mm) OD: 3.8 + / - 0.1 MM is: TPE 85 a black fog area L = 980 + 10.0 / - 0.0 MM outside was materials issue: BG - TPE1B85A | Steel rule/tape / caliper visual | IQC | AQL：0.25/0.65 | Incoming inspection report | Confirmed by IQC incoming parts bad for return processing or material in accordance with the actual situation of the wires and, as a special mining processing wire bad plug IPQC and related responsibilities personnel to determine the rework, mining or part adopts the decision | |||||||
1 | 洁净的反义词 Take off the skin | "Method appearance | A back-end peeling length L = 15 + / - 1 mm, B side peeling length L = 18 + / - 1 mm, with reference to wi first stop.倒打一耙 | 二个一百年Steel rule visual | operators IPQC | 100% of lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Adjust the skinning positioning size after training to improve the stripping technique | |||||||
2 | (repair) twist weaving / ground | "Method appearance | All end weaving, B keep ground wire twisted into A shares, refer to wi the cond stop. | Twisted wire machine visual | operators IPQC | Article 10 the / 1 h | IPQC inspection daily report | Trained to Good twisted wire technique | |||||||
3 | Choo the aluminum foil | appearance | AB side flush peeling mouth on both ends and pick the aluminum foil, tools: taper pin reference to share wi "BD - GB -002-A” | visual | operators IPQC | Article 10/1 h 100% testing | IPQC inspection daily report | ||||||||
4 | Electric peeling | "Method鸡英文 appearance | AB on both ends of the electric heating 1.5 + 0.0 / - 0.0 MM, not burn the conductor insulation. Reference to share wi "BD - GB - 009 - E" | Steel rule visual | operators IPQC | Article 10/1 h 100% testing | IPQC inspection daily report | Die cutter location before and after the adjustment Improve the electric heating stripping technique | |||||||
★5 | Soldering/visual (一) | appearance | Automatic lead-free soldering tin machine, tin wire, USB "A" TYPE 4 p/M nickel plated white rubber core solder three-piece L = 36 mm (cheng jing parts) inrtion force 3.57 KGF dial the largest output minimum 0.8 KGF (no halogen) (material no. : BA - U436WH - 1.1 - W) refer to wi station 5 | visual | operators IPQC | Article 10/1 h 100% testing | IPQC inspection daily report | Trained to Good soldering technique | |||||||
The finished product rial number | USB | The customer material no. | 8MU5L0900-001 | Approved by the | review | Quality assurance | making | |||||||||
The file number | Page one | edition | Production date | Li Long | AnJinHua | GouHui | AnJinHua | 露营苟辉 | ||||||||
Modification date | Change the content | version | ||||||||||||||
Commodity specification | USB"A"4P/M TO Micro USB"A"5P/M | 2 OF 2 | 1.1 | On June 16, 2014 | 2014-7-4 | Now increa the modification date, etc | 1.0 | |||||||||
engineering | Control key projec | Management responsibility | Bad improvement countermeasures | |||||||||||||
engineering code | engineering The rial number | The name of the project | Control the project | Inspection standard | tester Instrument/equipment | Enforcement departments/personnel | Implementation method | record | ||||||||
6 | Soldering/visual (二) | appearance | Automatic lead-free soldering tin machine, tin wire MicroUSB 5 p and a one-piece black rubber core solder type terminal inrtion force must be in conformity with more than 10000 times. Inrt force 3.57 KGF dial the largest output minimum 0.8 KGF (halogen free) material: refer to wi station 6 BA - Micro5pm - W | visual | operators IPQC | 100% of lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Trained to Good soldering technique | ||||||||
★7 | Tin spot checks | Soldering point | Check whether the fal welding, soldering part loo, the phenomenon such as virtual welding, and even the point. | Measuring microscope examination | operators | 100% of lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Trained to Good soldering technique | ||||||||
★8 | Asmble the USB | appearance | Manual asmbly, the top and bottom cover parts, lead-free white spacer With reference to share wi: BD - GB - 006 - H | visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Trained and improve Asmbly USB technique | ||||||||
9 | Riveting USB | appearance | Riveting welding asmbled USB mi-finished products, riveting fixture With reference to share wi: BD - GB - 007 - B | visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Trained and improve Riveting USB technique | ||||||||
| 年龄函数 | 10 | Trained and improve Riveting USB technique | "Method appearance | Wire forming internal model B end, within the original PE wax pattern material number: BG - PE010000 - H REACH molding (mold number: BD - NM - 030, ∅ 3.8) refer to wi station 9. | caliper visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Adjust molding parameters, through training to improve the forming technique | |||||||
★11 | Functional test (一) | Conducting the test | B end forming internal model of mi-finished products, conduction impedance: 2 or less Ω, insulation resistance: 5 m or higher Ω, high-pressure test: 300 v, short circuit, open circuit, INT defective insulation rejected. Refer to wi for the 10th leg. | RT-9000L CT-8600L Testing machine | operators IPQC | 100%PASS | IPQC inspection daily report testing daily report The test fixture tally sheet | |||||||||
12 | Forming a USB External mold (一) | "Method appearance | Molding outside material TPE (halogen free) BG - 85 - a black TPE85A -h molding mold (mold number: BD - WM - 024, ∅ 3.8) reference station wi 11. | caliper visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Adjust molding parameters, through training to improve the forming technique | ||||||||
13 | Molding MicroUSB External mold (一) | "Method appearance | Molding outside material TPE (halogen free) BG - 85 - a black TPE85A -h molding mold (mold number: BD - WM - 073, ∅ 3.8) refer to wi 12 station. | caliper visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Adjust molding parameters, through training to improve the forming technique | ||||||||
★14 | A functional test (二) | Conducting the test | Conduction impedance: 2 or less Ω, insulation resistance: 5 m or higher Ω, high-pressure test: 300 v, short circuit, open circuit, INT defective insulation rejected. Refer to wi station 13. | RT-9000L CT-8600L Testing machine | operators IPQC | 100%PASS | IPQC inspection daily report testing daily report The test fixture tally sheet | |||||||||
15 | Winding. | "Method appearance | Finished products to wipe clean first, manual winding. The black belt core ellip PE mini tie L = 100 mm (material no. : BH - ZPE100BK - H REACH), to each PCS in 1 PCS aled bag, PE plastic bags with clavicle USB hardware unified head down.Tools: winding frame, steel rule, refer to wi station 14. | Steel rule visual | operators IPQC | 100 lf-inspection Article 10 the / 1 h | IPQC inspection daily report | Trained and improve Coiling technique | ||||||||
The finished product rial number | USB | The customer material no. | 8MU5L0900-001 | Approved by the | review | Quality assurance | making | ||||||||
The file number | Page one | edition | Production date | Li Long | AnJinHua | GouHui | The file number | ||||||||
Modification date | Change the content | version | |||||||||||||
Commodity specification | USB"A"4P/M TO Micro USB"A"5P/M | 2 OF 2 | 1.1 | On June 16, 2014 | 2014-7-4 | Now increa the modification date, etc | 1.0 | ||||||||
engineering | Control key projec | Management responsibility | Bad improvement countermeasures engineering The rial number | ||||||||||||
engineering code | engineering The rial number | The name of the project | Control the project | engineering code | engineering The rial number | The name of the project | Control the project | engineering code | |||||||
★16 | All inspection | "Method appearance | 1 appearance in good condition, no noi, scratch, lack of material, burrs, core damage, etc., 2 metal head above the length of L = 12 + / - 0.5 MM 3 products refer to instruction length 15 stations. | Caliper, ruler, tape measure, visual knife | operators 孕早期有什么症状IPQC | 100%全检 | IPQC inspection daily report All inspection daily report | Return in accordance with the actual don't endure department. | |||||||
17 | packaging | appearance | Finished each 1 PCS with PE bags, stick bar code, collarbone PE bag specification: 150 * 60 * 0.025 (60 MM opening single-ended) material number: BH - PE15 * 6 (note: PE bags per PCS must stick bar code) waterproof bag (950 * 850 * 0.025 MM, 950 MM single side openings) (material no. : BH - PE95 * 85) of environmental protection A = B carton (500 * 350 * 170 MM) (material no. : BH - ZX50 * 35 * 17) reference to share wi BD - GB - 014 - Y | visual | operators IPQC | 100%OK | I IPQC inspection daily report | Trained to Good packing technique | |||||||
18 | Finished goods inspection | Conduction, appearance, packing | AQL:0.25/0.65 | Caliper, ruler, tape measure, visual testing machine | QA | AQL:0.25/0.65 | Finished goods inspection report | According to the actual situation to determine rework, special mining, or other improvement measures | |||||||
19 | Finishing warehousing | Quantity, specifications, name | Better storage quantity, item description is clear, the cartons without deformation | visual | Warehou management, production management | 100% OK | Finished goods receipt | Back pack, heavy stick shipping mark | |||||||
20 | shipment | Shipment date, name, specification, the customer, shipment quantity | Delivery location, customer, order number, goods name specification clearly, quantity accuracy | visual | Warehou, production management | 100%OK | Delivery note, Material control card | To packing, shipping mark | |||||||
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