WELDING PROCEDURE SPECIFICATION(WPS)YES [√] PREQUALIFIED: QUALIFIED BY TESTING: Or PROCEDURE QUALIFICATION (or PQR) YES [ ] | ||||||||||||||
CODE: AWS D 1.1 | ||||||||||||||
CompanyName:Tangshan Yonghe Metallurgical Equipment Manufacturing Co., LTD 公司名称:唐山市永和冶金设备制造有限公司 | WPS No.: YH201506-2 Rev.: 0 PQR No.: YH-PQR-201506-2 Rev.: 0 | |||||||||||||
Prepared By编制人: Date日期: Approval by批准人 : Date日期: Witness by:见证人 : Date日期: | ||||||||||||||
Welding process焊接方法: GMAW | Type自动化等级: | Manual | Semi-Auto | |||||||||||
Machine | Auto | |||||||||||||
接头设计 JOINT DESIGN USED 接头类型 Type: Butt Joint 对接 单面焊 Single 双面焊 Double weld 衬垫 Backing: YES NO 衬垫材料 Backing Material: N/A 根部间隙 Root Opening: fip 0~4 钝边尺寸 Root Face Dimension: 0~2 坡口角度 Groove Angle: 60° 半径: N/A 背部清根 Back Gouging: YES NO 方法Method: Grind/Back Gouging | 位置POSITION 坡口位置Position of Groove: 1G 角焊缝Fillet: 平缝 立焊方向Vertical Progression: 上行UP 下行 DOWN | |||||||||||||
电特性ELECTRICAL CHARACTERISTICS | ||||||||||||||
过渡形式Passage type(GMAW): | Short-Circuiting | Spray | ||||||||||||
Globular | ||||||||||||||
电流Current: | AC | Puld | ||||||||||||
DCEP | DCEN | |||||||||||||
Other: N/A 钨极Tungsten Electrode(GTAW): 尺寸Size: N/A 类型 Type: N/A | ||||||||||||||
BASE METALS母材 材料规格Material Spec.: Q235 类型或级别Type or Grade: B 厚度Thickness: 14mm 坡口Groove: V 角焊缝Fillet: N/A 直径Diameter(Pipe): N/A | ||||||||||||||
技术TECHNIQUE 直线或横线摆动焊道Stringer or Weave Bead: Stringer or Weave Bead≤3d( Welding core diameter) 多道或单道Multi-pass or Single Pass: Multi-pass 焊丝数Number of Electrodes: N/A 焊丝间隔Electrode Spacing: 纵向Longitudinal: N/A 横向Lateral: N/A 角度Angle: N/A | ||||||||||||||
填充金属FILLER METALS AWS Spec规定.: AWS A5.18 AWS Classification类别: ER70S-6 Diameter直径: φ1.2排骨煲仔饭 | ||||||||||||||
最大热输入Maximum Heat Input: 20.16 KJ/cm 导电嘴到工件距离Contact Tube To Work Distance: N/A 捶击Peening: N/A 道间清理Inter-pass Cleaning: Brush | ||||||||||||||
保护SHIELDING | ||||||||||||||
焊剂Flux: N/A | 气体Gas: CO2 成分Composition: 99.5% 流率Flow Rate: 10~20L/min 气嘴尺寸Gas Cup Size: φ1.2 | |||||||||||||
焊后热处理POSTWELD HEAT TREATMENT 温度Temp.: N/A 时间Time: N/A | ||||||||||||||
Electrode-Flux(CLASS):焊丝焊剂等级 N/A | ||||||||||||||
预热PREHEAT: N/A | ||||||||||||||
焊道或焊层Pass or weld Layers | 方法Process | 填充金属Filler Metals | 电流Current | 伏特Volts(V) | 焊接速度Travel Speed(cm/min) | 接头详图Joints Details | ||||||||
等级Class | 直径Diam.(mm) | 类型或极性Type & Polarity | 安培Amps.(A) | |||||||||||
1/1 | GMAW | ER70S-6 | φ1.2 | DCEN | 120~140 | 20~24 | 10~17 | Groove welds e attached figure 1 |
1/2 | GMAW | ER70S-6 | φ1.2 | DCEN | 120~140 | 20~24 | 10~17 | |
1/3 | GMAW | ER70S-6 | φ1.2 | 悦五行属什么 DCEN | 120~140 | 20~24 | 10~17 | |
1/4 | GMAW | ER70S-6 | φ1.2 | DCEN | 120~140 | 20~24 | 10~17 | |
1/N ~ n/N | ||||||||
Attached figure 1 Joint Design Welding Sequences | ||||||||
WELDING PROCEDURE SPECIFICATION(WPS)YES [ ] PREQUALIFIED: QUALIFIED BY TESTING: Or PROCEDURE QUALIFICATION (or PQR) YES [√] | |||||||||||||||
CODE: AWS D 1.1 | |||||||||||||||
CompanyName:Tangshan Yonghe Metallurgical Equipment Manufacturing Co.LTD 公司名称:唐山市永和冶金设备制造有限公司 | WPS No.: YH201506-2 Rev.: 0 Page 1 of 2 PQR No.: YH-PQR-201506-2 Rev.: 0 | ||||||||||||||
Welding process焊接方法: GMAW | Type自动化等级: | Manual | Semi-Auto | ||||||||||||
Machine | Auto | ||||||||||||||
接头设计 JOINT DESIGN USED 接头类型 Type: Butt Joint对接 单面焊 Single 双面焊 Double weld 衬垫 Backing: YES NO 衬垫材料 Backing Material: N/A 根部间隙 Root Opening: 0~4 钝边尺寸 Root Face Dimension: 0~2 坡口角度 Groove Angle: 60° 半径: N/A 背部清根 Back Gouging: YES NO 方法Method: Grind/Back Gouging | 位置POSITION 坡口位置Position of Groove: 1G 角焊缝Fillet: 平缝 立焊方向Vertical Progression: 上行UP 下行 DOWN | ||||||||||||||
电特性ELECTRICAL CHARACTERISTICS | |||||||||||||||
过渡形式Passage type(GMAW): | Short-Circuiting | Spray | |||||||||||||
Globular | |||||||||||||||
电流Current: | AC | Puld | |||||||||||||
DCEP | DCEN | ||||||||||||||
Other: N/A 钨极Tungsten Electrode(GTAW): 尺寸Size: N/A 类型 Type: N/A | |||||||||||||||
BASE METALS母材 材料规格Material Spec.: Q235 类型或级别Type or Grade: B 厚度Thickness: 14mm 坡口Groove: V 角焊缝Fillet: N/A 直径Diameter(Pipe): N/A | |||||||||||||||
技术TECHNIQUE 直线或横线摆动焊道Stringer or Weave Bead: Stringer or Weave Bead≤3d( Welding core diameter) 多道或单道Multi-pass or Single Pass: Multi-pass 焊丝数Number of Electrodes: N/A 焊丝间隔Electrode Spacing: 纵向Longitudinal: N/A 横向Lateral: N/A 角度Angle: N/A | 新侠客行剧情介绍|||||||||||||||
填充金属FILLER METALS AWS Spec规定.: AWS A5.18 AWS Classification类别: ER70S-6 Diameter直径: φ1.2 | |||||||||||||||
最大热输入Maximum Heat Input: 16.35KJ/cm 导电嘴到工件距离Contact Tube To Work Distance: N/A 捶击Peening: N/A 道间清理Inter-pass Cleaning: Brush | |||||||||||||||
保护SHIELDING | |||||||||||||||
焊剂Flux: N/A | 气体Gas: CO2 成分Composition: 99.5% 流率Flow Rate: 12L/min 气嘴尺寸Gas Cup Size: φ1.2 豆角怎么炒才好吃 | ||||||||||||||
焊后热处理POSTWELD HEAT TREATMENT 温度Temp.: N/A 时间Time: N/A | |||||||||||||||
Electrode-Flux(CLASS):焊丝焊剂等级 N/A | |||||||||||||||
预热PREHEAT Thickness: N/A , 预热温度最低Preheat Temp., Min: N/A 道间温度最低 Inter-pass Temp., Min: N/A Max: N/A | |||||||||||||||
焊道或焊层Pass or weld Layers | 方法Process | 填充金属Filler Metals | 电流Current | 伏特Volts(V) | 焊接速度Travel Speed(cm/min) | 接头详图Joints Details | |||||||||
等级Class | 直径Diam.(mm) | 类型或极性Type & Polarity | 安培Amps.(A) | ||||||||||||
1/1 | GMAW | ER70S-6 | φ1.2 | DCEN | 120~140 | 20~22 | 13.9 | ||||||||
1/2 | GMAW | ER70S-6 | φ1.2 | DCEN | 120~130 | 20~21 | 小李广花荣12.75 | ||||||||
1/3 | GMAW | ER70S-6 | φ1.2 | DCEN | 130~140 | 20~22 | 11.3 | ||||||||
1/4 | GMAW | ER70S-6 | φ1.2 | DCEN | 130~140 | 20~22 | 11.3 | ||||||||
Specimen No. | Specimen Size(mm) | Area (mm2) | Breaking Load(KN) | Tensile Strength(Mpa) | Type of Failure and Location 西红柿丝瓜汤 | Result |
YH201501SB-01 | 20×13.78 | 275.6 | 117130 | 425 | Ba metal | ACC |
YH201501SB-02 | 20×13.78 | 275.6 | 117130 | 425 | Ba metal | ACC |
Specimen No. | Sample Type | Bend Dia(mm) | Bend Angle | Result |
YH201501SB-03 | Side | 40 | 180 | ACC |
YH201501SB-04 | Side | 40 | 180 | ACC |
YH201501SB-05 | Side | 40 | 180 | ACC |
YH201501SB-06 | Side | 40 | 180 | ACC |
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