作业指导书 Work Instruction | 编号Ref NO | Page: 1 of 15 | |||||||||
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型号Model政治生活知识点 | 所有型号通用All | 工序名称Process | 锡炉预防保养操作指示 Wave solder machine maintenance instruction | ||||||||
原材料Material | 碎布、酒精、机油、黄油 rag、alcohol、lube、butter | ||||||||||
设备,工具,仪器 Equipment, Tooling, Devices | 风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust | ||||||||||
作业条件Condition | 室温 room temperature | ||||||||||
作业内容 Operating Content | |||||||||||
1. PURPOSE 目的: Bring up operation indicate that soldering prevent maintenance operation, protect soldering maintenance work from correct implement. 对锡炉预防保养提出操作指示,保障锡炉保养工作正确执行. 2. SCOPE范围: This procedure is applicable for all wave soldering machine for Flextronics (XiXiang) Co.Ltd. 此指示适用于所有……….有限公司生产在线使用的波峰焊锡炉 3.DEFINITION定義: A--- The part of needing to replace 检查后需更换的配件 B--- The part of needing to replace after checking定期需更换的配件 4. REFERENCE參考文件: Wave soldering operation specification 波峰焊锡炉操作说明书. 5.RESPONSIBILITY职责: Request soldering technician to prevent maintenance according to operation indicate. 要求锡炉技术员按操作指示对锡炉进行预防保养. 6.PROCEDURE程序: 6.1. Set up soldering prevent maintenance operation procedure. 建立锡炉预防保养操作程序. 6.1.1. Daily maintenance subject 日保养工作 6.1.1.1. Clean the soldering dross of the wave nozzle and soldering both, and ensure the solder level is between the high mark and the low mark on the solder pot. Otherwi, add solder bar and record the result into PSTX-PCME-WI-056 enclod form 01 (01) page2 in time. | |||||||||||
控制项目 Control Point | N/A | 项目 Item | 规格 Spec | 控制方法 Method | 本工程检查频率 Process Frequency | ||||||
品质Quality | N/A | N/A | N/A | N/A | |||||||
工艺 Process Parameter | N/A | N/A | N/A | N/A | |||||||
吃馒头的好处 安全作业要点 Safety Control Point | 保养时要切断电源,留意不要烫伤。同时注意酒精等易燃物品离开锡缸,预热区三米以外,以防火灾。 | 环境保护要点 Environment Control Point | 废抹布、废松香水渣、废锡渣按 环保指引投放到相应的垃圾桶内。 | ||||||||
作业指导书 Work Instruction | 编号Ref NO | Page: 2 of 15 | |||||||||
现时变更版次 Current Revision | N/A | 发行 Issued | 确认 Checked | 批准 Approved | |||||||
2 | 签名Signature | ||||||||||
日期 Date | |||||||||||
型号Model | 所有型号通用All | 工序名称Process | 锡炉预防保养操作指示 Wave solder machine maintenance instruction | ||||||||
原材料Material | 碎布、酒精、机油、黄油 rag、alcohol、lube、butter | ||||||||||
设备,工具,仪器 Equipment, Tooling, Devices | 风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust | ||||||||||
作业条件Condition | 室温 room temperature | ||||||||||
作业内容 Operating Content | |||||||||||
清洁波峰喷嘴锡渣,并检查锡位是否在指示刻度范围之内,否则应及时添加锡条,并将结果记录于表格PSTX-PCME-WI-056附表01(01)第二页上 (次/2H) 。 6.1.1.2. Clean the soldering dross of the solder pump and soldering both 清洁锡泵及锡槽锡渣.(次/4H) 6.1.1.3. Clean sprayer of the spray nozzle and crystal thing. 清洁喷雾器喷嘴上的结晶物。(次/2H) 6.1.1.4. Clean the nsor at come in and go out 清洁出入口及传感器.(次/1D) 6.1.1.5. Clean the brush of cleaning finger 清洁洗手指毛刷.(次/1D) 6.1.1.6. Clean the limit solder quantity nsor 清洁锡温感应器.(次/1D) 6.1.1.7. Clean the transport track and the finger 清洁运输链铝轨及手指.(次/1D) 6.1.1.8. Clean sundries of the pre-heat zone 清洁预热箱杂物..(次/1D) 6.1.1.9. Clean the solder dross of the surrounding solder port 清洁锡缸周围的锡渣(次/1D). 6.1.1.10. Clean the cooling and exhaust fan 清洁冷却及排气风扇(次/2D). 6.1.1.11. Grea chain conveyor ring 润滑运输链传送机啤铃. (次/2D). 6.1.1.12. Clean the exhaust filter net of the spray 清洁喷雾排气滤网. (次/2D). 6.1.1.13. Clean the box of depo soldering 清洁托盘内废锡渣物. | |||||||||||
控制项目 Control Point | N/A | 项目 Item | 规格 Spec | 控制方法 Method | 本工程检查频率 Process Frequency | ||||||
品质Quality | N/A | N/A | N/A | N/A | |||||||
工艺 Process Parameter | N/A | N/A | N/A | N/A | |||||||
安全作业要点 Safety Control Point | 保养时要切断电源,留意不要烫伤。同时注意酒精等易燃物品离开锡缸,预热区三米以外,以防火灾。 | 环境保护要点 Environment Control Point | 废抹布、废松香水渣、废锡渣按 环保指引投放到相应的垃圾桶内。 | ||||||||
作业指导书 Work Instruction | 编号Ref NO | Page: 3 of 15 | |||||||||
现时变更版次 Current Revision | N/A | 发行 Issued | 确认 Checked | 批准 Approved | |||||||
2 | 签名Signature | ||||||||||
日期 Date | |||||||||||
型号Model | 所有型号通用All | 工序名称Process | 锡炉预防保养操作指示 Wave solder machine maintenance instruction | ||||||||
原材料Material | 碎布、酒精、机油、黄油 rag、alcohol、lube、butter | ||||||||||
设备,工具,仪器 Equipment, Tooling, Devices | 风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust | ||||||||||
作业条件Condition | 室温 room temperature | ||||||||||
作业内容 Operating Content | |||||||||||
6.1.1.14. Solder pot maintenance and circumstances restoring 锡炉内外部清洁整理及周边环境复原(次/1D). 6.1.2. Weekly maintenance subject 周保养工作内容: 6.1.2.1. Clean flow wave back plate and adjust height 清洁回流波后挡板及调整高度. 6.1.2.2. Clean the apparatus of flux spraying.摘抄好句子 清洁松香喷雾器组件. 6.1.2.3. Clean/dismount the sprinkle-nozzle 清洁/拆開喷雾喷嘴 6.1.2.4. Clean finger and change 清洁手指及更换新品(A). 6.1.2.5. Clean the viewing windows illumination inside 清洁机器内部照明灯 6.1.2.6. Clean oxides of chip wave and bearing. 清洁喷射波錫泵及锡槽氧化物. 6.1.2.7. Clean mesh and the bottom of the preheat zone. 清洁预热箱底盘及网孔 6.1.2.8. Solder' pot maintenance and circumstances restoring 锡炉内外部清洁整理及周边环境复原. 6.1.2.9. Test the lathe & adjust it and record it. 試車、調整并记录. 6.1.3. Monthly maintenance subject 月保养工作内容: 6.1.3.1. Clean oxides of main wave. 清洁主流波錫泵及锡槽氧化物. | |||||||||||
控制项目 Control Point | N/A | 项目 Item | 规格 Spec | 控制方法 Method | 本工程检查频率 Process Frequency | ||||||
品质Quality | N/A | N/A | N/A | N/A | |||||||
工艺 Process Parameter | N/A | N/A | N/A | N/A | |||||||
安全作业要点 Safety Control Point | 保养时要切断电源,留意不要烫伤。同时注意酒精等易燃物品离开锡缸,预热区三米以外,以防火灾。 | 环境保护要点 Environment Control Point | 废抹布、废松香水渣、废锡渣按 环保指引投放到相应的垃圾桶内。 | ||||||||
作业指导书 Work Instruction | 编号Ref NO | PSTX-PCME-WI-056 | Page: 4 of 15 | ||||||||
现时变更版次 Current Revision | N/A | 发行 Issued | 确认 Checked | 批准 Approved | |||||||
2 | 签名Signature | ||||||||||
日期 Date | |||||||||||
型号Model | 所有型号通用All | 工序名称Process | 锡炉预防保养操作指示 Wave solder machine maintenance instruction | ||||||||
原材料Material | 碎布、酒精、机油、黄油 rag、alcohol、lube、butter | ||||||||||
设备,工具,仪器 Equipment, Tooling, Devices | 风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust | ||||||||||
作业条件Condition | 室温 room temperature | ||||||||||
作业内容 Operating Content | |||||||||||
6.1.3.2. Clean the dirty things of pre-heater and test the pre-heat tube. 清洁预热区杂物并检查发热管 (A) 6.1.3.3. Clean finger cleaner and bath replace brush. 清洁手指清洗器溶剂槽及更换毛刷.(B) 6.1.3.4. Clean and change every windpipe 清洁和更换各抽风管道(B) 6.1.3.5. Add Lubricate for all bearings. 给所有轴承加润滑脂 6.1.3.6. Solder' pot maintenance and circumstances restoring 锡炉内外部清洁整理及周边环境复原. 6.1.3.7. Test the lathe & adjust it. 试车、调整. 6.1.4. Quarterly maintenance subject 季度保养工作内容: 6.1.4.1. Clean radiator fan and check electric controller. 清洁散热风扇及检查电气控制箱. 6.1.4.2. Replace foaming pipe and windpipe. 更换喷雾器气管.(B) 6.1.4.3. Check conveyer width and incline angle can be freely adjusted. 检查导轨升降系统和调宽系统 6.1.4.4. Check bath in/out, up/down adopt motor drive system. 检查锡炉进出及升降系统 6.1.4.5. Wave soldering inside maintenance and circumstances restoring 锡炉内外部清洁及周边环境复原. 6.1.4.6. Test the lathe & adjust it. 试车及调整. | |||||||||||
控制项目 Control Point | N/A | 项目 Item | 规格 Spec | 控制方法 Method | 本工程检查频率 Process Frequency | ||||||
品质Quality | N/A | N/A | N/A | N/A | |||||||
工艺 Process Parameter | N/A | N/A | N/A | N/A | |||||||
安全作业要点 Safety Control Point | 在人间读后感保养时要切断电源,留意不要烫伤。同时注意酒精等易燃物品离开锡缸,预热区三米以外,以防火灾。 罗永浩演讲 | 环境保护要点 Environment Control Point | 废抹布、废松香水渣、废锡渣按 环保指引投放到相应的垃圾桶内。 | ||||||||
作业指导书 Work Instruction | 编号Ref NO | Page: 5 of 15 | |||||||||
现时变更版次 Current Revision | N/A | 发行 Issued | 确认 Checked | 批准 Approved | |||||||
2 | 签名Signature | ||||||||||
日期 Date | |||||||||||
型号Model | 所有型号通用All | 工序名称Process | 锡炉预防保养操作指示 Wave solder machine maintenance instruction | ||||||||
原材料Material | 碎布、酒精、机油、黄油 rag、alcohol、lube、butter | ||||||||||
设备,工具,仪器 Equipment, Tooling, Devices | 风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust | ||||||||||
作业条件Condition | 室温 room temperature | ||||||||||
作业内容 Operating Content | |||||||||||
6.1.5. Half a year maintenance subject 半年保养工作内容: 6.1.5.1. Examine heater connection in solder bath. 检查锡炉内的发热管连线(B). 6.1.5.2. Replace bearing of solder pump. 更换锡泵的轴承(B) 6.1.5.3. Examine heater connection in preheating box. 检查预加热箱内的发热管连线 6.1.5.4. Cleaning finger chain drive and motor maintenance. 清洁手指运输链驱动器及马达保养. 6.1.5.5. Cleaning Finger pump. 清洁手指泵. 6.1.5.6. Cleaning sirocco motor and maintenance.组织绩效管理 清洁热风马达及保养. 6.1.5.7. Wave soldering inside maintenance and circumstances restoring. 锡炉内部清洁整理及周边环境复原. 6.1.5.8. Test the lathe and adjust it 試車及調整. 6.1.6. Yearly maintenance subject 年保养工作内容: 6.1.6.1. Replace temperature control pin of solder bath. 更换锡槽的锡温控制针.(B) 6.1.6.2. Replace preheated heat. 更换预热棒.(B) 6.1.6.3. Replace heat of solder pot. 更换锡缸发热棒.(B) | |||||||||||
控制项目 Control Point | N/A | 项目 Item | 规格 Spec | 控制方法 Method | 本工程检查频率 Process Frequency | ||||||
品质Quality | N/A | N/A | N/A | N/A | |||||||
工艺 Process Parameter | N/A | N/A | N/A | N/A | 软件开发计划书|||||||
安全作业要点 Safety Control Point | 保养时要切断电源,留意不要烫伤。同时注意酒精等易燃物品离开锡缸,预热区三米以外,以防火灾。 | 环境保护要点 Environment Control Point | 废抹布、废松香水渣、废锡渣按银行利率查询 环保指引投放到相应的垃圾桶内。 | ||||||||
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