1.0PURPOSE
To define the procedure ud to asss Finished Goods’ compliance to product and
engineering specification and to confirm all design issues are clod.
2.0SCOPE
2.1This procedure applies to all factories in Asia currently supplying Finished Goods
to Char-Broil.
2.2This procedure applies to any products developed by CB New Product
Development Teams (NPDT) and produced by factories in Asia.
2.3This procedure is applicable to the following conditions, but not limited to:
2.3.1New design models / concepts
2.3.2Existing models that are moved to a different manufacturing location.
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2.3.3Existing models with major design changes.
3.0REFERENCES
❑Engineering / Product Specification
❑Asmbly Manual
❑Bills of Material
❑Workmanship Standards / Criteria for Rejection – CFR
❑Prints and Metrology
❑Graphic Art / Carton Art / Point of Purchad labels.
❑EP Compliance Report
❑Cross Build Procedure – CP 0004
4.0RESPONSIBILITIES
4.1Product Engineering – Asia Operations – Lead Organization for Engineering Pilot:
4.1.1Assign Engineering Pilot responsibilities by Manager, Product
Engineering - Asia Operations.
4.1.2Conduct engineering pilot and provide report to CB – NPDT, Factory
Supplier and Operations Team – Asia Operations for review via PDM
Link.
4.2Operations, Asia Operations
4.2.1Perform or arrange to have performed the required product transit test and
provide test report / results upon completion.
4.3Joint Responsibilities – Product Engineering & Operations – Asia Operations
4.3.1Product Engineering and Operations Team – Asia Operations and Factory /
Supplier to determine understanding of critical relationship of process
required to manufacture product.
4.3.2Review supplier metrology reports from off tool parts.
困难的近义词是什么4.3.3Check drawings against off tool parts. Verify compliance between parts
and drawings.
4.3.4Review T1 Report and agreed upon required changes and time to complete.
有关爱情的句子Report results as part of EP Report.
4.3.5Verify views and accuracy of Instruction Manual.
4.3.6Verify BOM accuracy.
4.3.7Verify Artwork is correct and accurate.
4.3.8Review final packaging and report any noted issues or recommendations /
concerns.
4.3.9Compare EP units to CFR / Workmanship Standards.
4.3.10Perform functional test (U as a consumer would).
4.3.11Review and comment on final engineering prototype models. Report any
核桃仁怎么吃noted issues or recommendations.
4.3.12Conduct a cross-build of EP units to confirm fit and function and process
capability of process to produce components from tooling. Report any
issues or recommendations.
4.3.13Submit samples to certification / third party testing as required and
requested.
说话结巴4.4 Factory/Supplier
4.4.1To provide Product Engineering – Asia Operations with documentation
(drawings) referencing completed tooling / process plan relating to the
model being reviewed.
4.4.2To conduct internal review of model and provide comments to Product
Engineering – Asia Operations and US NPDT.
4.4.3For all off tool components complete metrology reports and provide First
Piece Inspection (FPI) documentation to Product Engineering – Asia
Operations and Operations Team – Asia Operations.
4.4.4To have available off tool parts and components needed to build ven to
ten units.
4.4.5Complete final prototype model prior to EP.
4.5Product Data System
4.5.1To complete the product BOM’s and any revisions prior to the Production
Pilot Run.
4.5.2Complete the product instruction manual prior to EP.
4.5.3Relea component prints and model files prior to and in support of initial
production.
王圣4.6NPD Team - Provide the following in support of EP.
4.6.1Product Description Statement (PDS)
4.6.2Product Specification Document (PSD)
4.6.3Complete Pro E 3-D files (when applicable).
4.6.4Review and provide comments regarding Prototype Models
4.6.5Complete Product Workmanship Standards and Criteria for Rejection.
5.0Procedure
5.1All parts for engineering pilot should be 100% manufactured off final tooling.
5.2Review supplier’s metrology reports and check critical dimensions of the parts per
drawing.
5.3Verify the material, material thickness, and surface finishing of the parts.
5.4Randomly lect parts to asmble all units per the Instruction Manual.
5.5Check fit and function of the asmbled units.
5.6Compare ALL artwork to required standards, including, but not limited to the
following:
5.6.1Graphic and carton art; POP; carton, rating and warning labels.
5.6.2Instruction Manuals
5.7Note any discrepancies between the Product Specification, BOM, Instruction
Manual and unit on EP Report Form.
5.8Compare units to CFR / Workmanship Standards.
5.9Perform functional test. (U as consumer would)
5.10Review final packaging and make any recommendations.
5.11Engineering Team to work with Operations Team – Asia and supplier factory to背信弃义是什么意思
determine understanding of critical relationship of process required to
manufacture product.
5.12If requested, nd samples to responsible US NPDT.
5.13Submit samples to certification and third party testing, as required and requested.
5.14Issue Engineering Pilot (EP) report to respective departments via PDMLink.
英语学习影片5.15Process after Engineering Pilot and before Production Pilot and First
Production.
5.15.1Operations, Asia Operations shall perform or arrange to have performed
the product transit test and provide test report, as required.
5.15.2Supplier shall provide schedule for implementation of required
improvements as per the Engineering Pilot report.
5.15.3If required, supplier shall nd graphic samples to NPD Team and Product
Engineering – Asia Operations for approval.
5.15.4NPD Team Quality Manager shall provide finalized Workmanship
Standards and Criteria for Rejection (CFR) documentation.
5.15.5NPD Team to finalize Product Specification.
5.15.6Factory / Supplier to provide final factory quality plan.
5.15.7Product Data Systems Team to complete BOM and any revisions prior to
Production Pilot Run.
5.15.8Supplier to complete updated drawings per EP Report prior to first
production run.
