ASM铸造缺陷的国际分类7大类(学习版0228)详解

更新时间:2023-07-07 05:40:07 阅读: 评论:0

·  Metallic projections
金属多肉缺陷
·  Cavities
空洞类缺陷
·  Discontinuities
断、裂缺陷一一入史册打一字
·  Defects
表面缺陷(瑕疵)
·  Incomplete casting
铸件不完整
·  Incorrect dimension
尺寸不符合
·  Inclusions or structural anomalies
夹杂或结构异常
Table 1  International classification of common casting defects
表1  一般铸造缺陷的国际分类
榜上村
No. 
Description 
描述
Common
name
一般名称
Sketch
Metallic Projections
A100:
Metallic projections in the form of fins or flash 飞边尾翅、披缝形式的多肉
A110:
Metallic projections in the form of fins (or flash) without change in principal casting dimensions飞边尾翅(披缝)形式的多肉,不改变铸件基本尺寸
A111
Thin fins (or flash) at the parting line or at core prints
在分型线或芯头上的飞边(飞翅)
Joint flash or fins
飞边(飞翅)
A112
Projections in the form of veins on the casting
Surface
铸件表面的毛刺
Veining or finning
毛刺
A113
Network of projections on the surface of die castings
Heat-checked die
A 114(a)
 
Thin projection parallel to a casting surface, in re-entrant angles
平行于铸件表面,在凹角处小块多肉
Fillet scab
圆角夹砂
A115
Thin metallic projection located at a re-entrant
angle and dividing the angle in two parts
在凹角处小块多肉将圆角分成两部分
Fillet vein
圆角毛刺
A120
Metallic projections in the form of fins with changes in principal casting dimensions
飞边多肉改变了铸件的基本尺寸
A 123(a)
Formation of fins in planes related to direction of mold asmbly (precision casting with waste pattern); principal casting dimensions change
合型不精确在平面上形成飞翅,改变铸件基本尺寸
Cracked or broken mold
铸型裂纹或塌箱
A200
Massive projections 大块多肉
A210
Swells胀箱
A 212(a)
 
Excess metal in the vicinity of the gate or
beneath the sprue
在内浇口附近或直浇道下方有大块金属
Erosion, cut, or wash
冲砂
A 213(a)
 
Metal projections in the form of elongated areas in the direction of mold asmbly
在合型延长方向上的多肉
Crush
掉砂
A220:
Projections with rough surfaces表面粗糙
A 221(a)
Projections with rough surfaces on the cope
surface of the casting
铸件上箱面粗糙
Mold drop or sticker
铸型掉砂
A 222(a)
Projections with rough surfaces on the drag
surface of the casting (massive projections)
铸件下箱面粗糙(成块的)
Raid core or mold element cutoff
砂芯上浮,掉砂
A 223(a)
Projections with rough surfaces on the drag
surface of the casting (in disperd areas)
铸件下箱面粗糙(分散的)
Raid sand
型砂上浮
A 224(a)
Projections with rough surfaces on other parts of the casting
铸件的其它位置表面粗糙
Mold drop
铸型掉砂
A 225(a)
Projections with rough surfaces over extensive
areas of the casting
铸件上大面积表面粗糙
Corner scab
直角夹砂
A 226(a)
Projections with rough surfaces in an area
formed by a core
由砂芯形成的表面处粗糙
Broken or crushed
Core
断芯
Cavities
B 100:
Cavities with generally rounded, smooth walls perceptible to the naked eye (blowholes, pinholes)裸眼看孔洞壁感觉是圆的、光滑的
B 110:
Class B 100 cavities internal to the casting, not extending to the surface, discernible only by special methods, machining, or fracture of the casting
B100类型孔洞是在铸件壁内,未延伸至铸件表面,只能由特殊方法、设备或破碎铸件才能辨别
B111(a)
Internal, rounded cavities, usually smooth-walled, of varied size, isolated or grouped irregularly in all areas of the casting
在铸件壁内,圆的孔洞,通常洞壁光滑,有不同的大小,有单个的也有多个的,可以在铸件的各个部位
Blowholes, pinholes
气孔,针孔
B112(a)
As above, but limited to the vicinity of metallic pieces placed in the mold (chills, inrts, chaplets, etc.)
和上面一样,但只限于在金属薄片放入铸型的邻近区域(过冷物冷铁嵌入物、芯撑等)
Blowholes, adjacent
to inrts, chills, chaplets, etc.
气孔,邻近过冷物、嵌入物、芯撑等
B113(a)
Like B 111, but accompanied by slag inclusions
(G 122)
象B111类型,但是伴有渣
Slag blowholes
渣气孔
B120
Class B 100 cavities located at or near the casting surface, largely expod or at least connected with the exterior
B 100 类型,位于或接近铸件表面,大部分暴露或与外部相连。
B 121(a)
Expod cavities of various sizes, isolated or grouped, usually at or near the surface, with shiny walls
裸露的各种大小的孔洞,单个的或是成片的,经常在表面附近,洞壁有点反光
Surface or
subsurface
blowholes
表面或皮下气孔
B 122(a)
Expod cavities, in re-entrant angles of the casting, often extending deeply within
裸露的孔洞,在铸件的转角处,经常延伸到铸件的内部
Corner blowholes,
Draws
拐角处气孔、吸气
B 123(a)
Fine porosity (cavities) at the casting surface, appearing over more or less extended areas
铸件表面小的孔洞,或多或少的有延伸
Surface pinholes
表面针孔
B 124(a)
Small, narrow cavities in the form of cracks, appearing on the faces or along edges, generally only after machining
小的、窄象裂纹一样的孔洞,在表面或边沿,通常加工后才发现
Disperd shrinkage
分散的缩孔
B 200:
Cavities with generally rough walls, shrinkage
通常洞壁粗糙的孔洞,缩孔
B 210:
Open cavity of Class B 200, sometimes penetrating deeply into the casting
B200型的开放型孔洞,有时候穿透到铸件的内部
B 211(a)
 
Open, funnel-shaped cavity; wall usually covered with dendrites
开放式漏斗状孔洞壁面常覆有树枝晶
Open or external shrinkage
开放式缩孔
B 212(a)
 
Open, sharp-edged cavity in fillets of thick castings or at gate locations
开放式尖锐状孔洞,厚大铸件的圆角处或浇口位置
Corner or fillet shrinkage
圆角处缩孔
B 213(a)
Open cavity extending from a core
从砂芯延伸出来的开放式孔洞
Core shrinkage
砂芯缩孔
B 220:
他变了
Class B 200 cavity located completely internal to the casting
B 200型孔洞,完全在铸件内部
B 221(a)
 
Internal, irregularly shaped cavity; wall often dendritic
内部不规则,孔壁呈树枝晶状
Internal or blind shrinka
内部缩孔
B 222(a)
 
Internal cavity or porous area along central axis
沿着中心轴线的内部孔洞或多孔区域
Centerline or axial shrinkage
中心轴线缩孔
B300:
Porous structures caud by numerous small cavities
由大量小孔洞引起的多孔结构
B311:
Cavities according to B 300, scarcely perceptible to the naked eye
B 311(a)
 
Disperd, spongy dendritic shrinkage within walls of casting; barely perceptible to the naked eye
铸件壁上有分散的、多孔的树枝晶缩孔,裸眼很难发现
Macro-or micro- shrinkage, shrinkage
porosity, leakers
宏观或微观性缩孔,渗漏
Discontinuities
C100:
Discontinuities, generally at interctions, caud by mechanical effects (rupture)
断裂,通常在横断面,由机加工影响产生的断裂
C110:
Normal cracking
冬天是什么样子的
普通裂纹
C 111(a)
 
Normal fracture appearance, sometimes with adjacent indentation marks
一般的外观破裂,有时候邻近区域伴有压痕
Breakage (cold)
断裂
C120:
Cracking with oxidation
C 121(a)
 
Fracture surface oxidized completely around edges
边缘处断裂面完全氧化
Hot cracking
热裂
C200:
Discontinuities caud by internal tension and restraints to contraction (cracks and tears)由内应力和内部收缩造成的断裂
C210:
Cold cracking or tearing
C 211(a)
Discontinuities with squared edges in areas susceptible to tensile stress during cooling; surface not oxidized
冷却过程中受张应力拉应力影响形成的方形断裂,表面没氧化
Cold tearing
冷裂
C220:
Hot cracking and tearing
C
221(a)
Irregularly shaped discontinuities in areas susceptible to tension; oxidized fracture surface showing dendritic pattern
在有应力部位的无规则形状的断裂,氧化断口表面呈树枝状
Hot tearing
热裂
C
222(a)
 
Rupture after complete solidification, either during cooling or heat treatment
凝固后破裂或在冷却或热处理过程中破裂
Quench cracking
淬火裂纹
C300:
Discontinuities caud by lack of fusion (cold shuts); edges generally rounded, indicating poor contact between various metal streams during filling of the mold
冷隔,边缘通常呈圆形,表明在充型的过程中不同金属液流之间熔合不好
C310:
Lack of complete fusion in the last portion of the casting to fill
在充型的过程中最后部分没有完全熔合
C
311(a)
 
Complete or partial paration of casting wall, often in a vertical plane
在一个垂直面上,铸件的壁完全或部分的隔开
Cold shut or cold lap
冷隔
C320:
Lack of fusion between two parts of casting
两个铸件之间缺少熔合
庄子典故C
321(a)
Separation of the casting in a horizontal plane
在铸件的水平平面上有分隔
Interrupted pour
浇注断流
C330:
Lack of fusion around chaplets, internal chills, and inrts
芯撑、内冷铁、冷却套周围熔合不好
C
331(a)
 
Local discontinuity in vicinity of metallic inrt
在金属嵌入物附近的局部间断
Chaplet or inrt cold shut, unfud chaplet
冷却套、芯撑熔合不好
C400:
Discontinuities caud by metallurgical defects
金相缺陷造成的间断
C410:
Separation along grain boundaries
沿晶界分离
C
411(a)
 
Separation along grain boundaries of primary crystallization
一次结晶沿晶界分离
Conchoidal or “rock
candy” fracture
贝壳或岩石状断口
C
412(a)
 
Network of cracks over entire cross ction
整个横截面上的网状裂纹
Intergranular corrosion
晶间腐蚀
Defective Surface
表面缺陷
D0:
Casting surface irregularities
铸件表面不规则
D110:
Fold markings on the skin of the casting
铸件表面褶皱
D111
Fold markings over rather large areas of the casting
铸件大面积褶皱
Surface folds, gas runs
表面褶皱
D112
Surface shows a network of jagged folds or wrinkles (ductile iron)
表面呈网状粗造褶皱(球铁
Cope defect, elephant skin, laps
盖箱缺陷,
折皱、皱纹
D113
Wavy fold markings without discontinuities; edges of folds at same level, casting surface is smooth
无间断波浪褶皱,褶皱的边缘在同一水平,铸件表面光滑
Seams or scars
发纹或疤痕
D114
Casting surface markings showing direction of liquid metal flow (light alloys)
铸件表面有液态金属流动痕迹(轻合金
Flow marks
流痕
D120:
D121
Depth of surface roughness is approximately that of the dimensions of the sand grains
表面粗糙的深度和砂粒的大小相似
Rough casting
Surface
铸件表面粗糙
D122
Depth of surface roughness is greater than that of the sand grain dimensions
表面粗糙的深度比砂粒的大小大得多
Severe roughness,
high pressure
molding defect
严重粗糙
高压成型缺陷
D130:
Grooves on the casting surface
铸件表面沟漕
D131
Grooves of various lengths, often branched, with smooth bottoms and edges
不同长度的沟漕,经常树枝状底部和边缘光滑
Buckle
沟漕铸型严重鼠尾
D132
Grooves up to 5.1 mm (0.2 in.) in depth, one edge forming a fold which more or less completely covers the groove
可能达到5.1mm的深度,边缘形成的褶皱或多或少的覆盖了沟漕
Rat tail
鼠尾
D133
Irregularly distributed depressions of various dimensions extending over the casting surface, usually along the path of metal flow (cast steel)
延伸到铸件表面、各种尺寸的非规则分布凹陷(铸钢
Flow marks, crow's feet
流痕
鱼尾纹
D134
Casting surface entirely pitted or pock-marked
铸件表面整个的凹坑或麻子,麻点,痘痕
Orange peel, metal mold reaction, alligator skin
桔子皮、鳄鱼皮
D135
Grooves and roughness in the vicinity of re-entrant angles on die castings
压铸件在拐角附近的沟槽和粗糙
Soldering, die erosion
模具侵蚀
D140:
Depressions in the casting surface
铸件表面凹陷
D141
Casting surface depressions in the vicinity of a hot spot
热节处铸件表面凹陷
Sink marks, draw or suck-in
缩陷
D142
Small, superficial cavities in the form of droplets of shallow spots, generally in color
一颗小的表面的孔洞,通常是苍绿色的
Slag inclusions
夹渣、熔渣夹杂
D200:
Serious surface defects
严重的表面缺陷
D210:
Deep indentation of the casting surface
铸件表面较深的凹陷
D211
Deep indentation, often over large area of drag half of casting
深的凹,经常占了下型半个铸件的大部分
Push-up, 掉砂、砂眼clamp-off挤箱、掉砂
D220:
Adherence of sand, more or less vitrified
粘砂、或多或少玻璃化
D221
Sand layer strongly adhering to the casting surface
砂层紧紧的粘在铸件上
Burn on
化学粘砂(烧结粘砂)
D222
Very adherent layer of partially fud sand
部分砂熔融形成粘附很紧的一层
Burn in
熔融粘砂
D223
Conglomeration of strongly adhering sand and metal at the hottest points of the casting (re-entrant angles and cores)
大块的砂和铁紧紧粘附在铸件最热的地方
Metal penetration
机械粘砂
D224
Fragment of mold material embedded in casting surface
铸型材料碎片掉入铸件表面
Dip coat spall, scab
浸涂层剥落
夹砂
D230
Plate-like metallic projections with rough surfaces, usually parallel to casting surface
片状多肉伴有粗糙表面,通常和铸件表面相平行
D
231(a)
Plate-like metallic projections with rough surfaces parallel to casting surface; removable by burr or chil
片状多肉伴有粗糙表面,通常和铸件表面相平行;可以用凿子或锉子清除
Scabs, expansion
Scabs
夹砂,膨胀夹砂
D
232(a)
 
As above, but impossible to eliminate except by machining or grinding
和上面一样,但是不可能清除掉,除非机加工或磨削
Cope spall, boil scab, erosion scab
严重起皮,
严重夹砂,
冲蚀结疤
D
233(a)
Flat, metallic projections on the casting where mold or core washes or dressings are ud
平的多肉位于铸型或砂芯受冲刷或有涂料的地方
Blacking scab, wash scab
涂料结疤、涂料起皮
D240
Oxides adhering after heat treatment (annealing, tempering, malleablizing) by decarburization
脱碳热处理(退火、回火、可锻化退火)后氧化物粘附
D241
Adherence of oxide after annealing
退火后氧化物粘附
Oxide scale
氧化皮、铁磷
D242
Adherence of ore after malleablizing (white heart malleable)
可锻铁退火后矿物粘附
可锻化退火后矿物粘附(白心可锻铸铁)
Adherent packing
Material
粘附的包裹材料
D243
Scaling after anneal
退火后生成氧化皮
Scaling
生成氧化皮、铁磷
Incomplete Casting
铸件不完整
E100:
Missing portion of casting (no fracture)
铸件的一部分缺失(没有断裂)
E110:
Superficial variations from pattern shape
从铸型形状的表面变化着凉发烧怎么办
E111
Casting is esntially complete except for more or less rounded edges and corners
除了部分圆角和边角外。铸件基本完整
Misrun
浇不足
E112
Deformed edges or contours due to poor mold repair or careless application of wash coatings
由于铸型修补不好或涂料应用不当,造成铸件边缘或轮廓变形
Defective coating
(tear-dropping) or
poor mold repair
或铸型修补不好
涂料缺陷(流泪)
E120:
Serious variations from pattern shape
铸件相对铸型严重偏差
E121
Casting incomplete due to premature solidification
提前凝固导致铸件不完全
Misrun
浇不满、缺铸
E122
Casting incomplete due to insufficient metal poured
由于铁水不足未浇满导致铸件不完全
Poured short
浇不足
E123
Casting incomplete due to loss of metal from mold after pouring
浇注后由于铁水流失导致铸件不完全
Runout
漏箱;跑火
E124
Significant lack of material due to excessive shot-blasting
过抛导致材料严重缺失
Excessive cleaning
抛伤
E125
Casting partially melted or riously deformed during annealing
退火后铸件部分熔化或严重变形
Fusion or melting
during heat treatment
热处理时金属熔融
E200:
Missing portion of casting (with fracture)
铸件的一部分缺失(有断裂)
E210:
Fractured casting
铸件断裂
E211
Casting broken, large piece missing; fractured surface not oxidized
铸件破裂,大块缺失;断裂面没有氧化
Fractured casting
铸件断裂
E220:
Piece broken from casting
铸件部分破裂
E221
Fracture dimensions correspond to tho of gates, vents, etc
相当于在浇口、气孔针处折断
Broken casting (at
gate, rir, or vent)
损伤(在内浇口、冒口、气孔针)
E230:
Fractured casting with oxidized fracture
破裂铸件带有氧化断口
E231
Fracture appearance indicates exposure to oxidation while hot
破裂面在高温下暴露氧化
Early shakeout
提前开箱
Incorrect Dimensions or Shape
形状或尺寸不合
F100:
Incorrect dimensions; correct shape
尺寸不对,形状对
尺寸不合格、形状符合
F110:
All casting dimensions incorrect
铸件所有尺寸都符合
F111
All casting dimensions incorrect in the same proportions
铸件所有尺寸都以一个相同的比例不正确
Improper shrinkage
Allowance
收缩公差(缩水)不合适
F120
Certain casting dimensions incorrect
铸件某些尺寸不正确
F121
Distance too great between extended projections
长向尺寸太大
Hindered contraction
收缩受阻
F122
Certain dimensions inexact
特定尺寸不精确
Irregular contraction
收缩不对称
不规则收缩
F123
Dimensions too great in the direction of rapping of pattern
起模方向尺寸太大
Excess rapping of
Pattern
铸型过度松模
起模过量
F124
Dimensions too great in direction perpendicular to parting line
垂直于分型线方向上尺寸过
Mold expansion
during baking
烘烤时模样膨胀
F125
Excessive metal thickness at irregular locations on casting exterior
铸件外面不规则位置金属过厚
Soft or insufficient
ramming, mold-wall movement
铸型不紧实,型壁移动
F126
Thin casting walls over general area, especially on horizontal surfaces
八佰伴铸件整体壁厚变薄,特别是水平面上
Distorted casting
铸件变形
F200:
Casting shape incorrect overall or in certain locations
铸件形状完全不对或在某一个位置上不对
F210:
Pattern incorrect
模样不对
F211
Casting does not conform to the drawing shape in some or many respects; same is true of pattern
铸件不符合图纸形状,模样也是
Pattern error
模样错误
F212
Casting shape is different from drawing in a particular area; pattern is correct
铸件形状在某个特别区域和图纸不同,模样是对的
Pattern mounting
Error
模样安装、装配错误
F220:
Shift or Mismatch
错箱或错配
F221
Casting appears to have been subjected to a shearling action in the plane of the parting line
铸件分型线平面上受剪切力。
Shift
错箱
F222
Variation in shape of an internal casting cavity along the parting line of the core
铸件内孔形状在砂芯分型线上变化
Shifted core
错芯
F223
Irregular projections on vertical surfaces, generally on one side only in the vicinity of the parting line
铸件垂直面上不规则多肉,通常只在分型线邻近一侧
Ramoff, ramaway
落砂,掉砂,错位
F230:
Deformations from correct shape
变形
F231
Deformation with respect to drawing proportional for casting, mold, and pattern
铸件、铸型、模样与图纸成比例变形
Deformed pattern
模样变形
F232
Deformation with respect to drawing proportional for casting and mold; pattern conforms to drawing
铸件、模样与图纸成比例变形,铸型与图纸相符
Deformed mold,
mold creep,
springback
铸型变形
F233
Casting deformed with respect to drawing; pattern and mold conform to drawing
铸件变形,铸型、模样与图纸成比例变形
Casting distortion
铸件变形
F234
Casting deformed with respect to drawing after storage, annealing, machining
铸件在存放、退火、机加工后变形与图纸不符
Warped casting
铸件弯曲
Inclusions or Structural Anomalies
夹杂或结构异常
G100:
于谦资料Inclusions
夹杂
G110:
Metallic inclusions
金属夹杂
G
111(a)
 
Metallic inclusions who appearance, chemical analysis or structural examination show to be
caud by an element foreign to the alloy
金属夹杂,外观,化学分析或结构检查检验显示是由外来元素进入合金引起
Metallic inclusions
金属夹杂
G
112(a)
Metallic inclusions of the same chemical composition as the ba metal; generally spherical and often coated with oxide
金属夹杂其化学成份与基体金属一致,通常为球状的且被氧化包裹
Cold shot
铁豆
G133
Spherical metallic inclusions inside blowholes or other cavities or in surface depressions (e A 311). Composition approximates that of the alloy cast but nearer to that of a eutectic
球状的金属夹杂在气孔内或在其它孔洞东在表面凹坑内。成份与合金铸件接近但是更接近共晶成份
Internal sweating,
phosphide sweat
内渗物
磷化物渗出(磷豆)
G120:
Nonmetallic inclusions; slag, dross, flux
非金属夹杂,渣
非金属夹杂:熔渣、浮渣、溶剂夹渣
G
121(a)
 
Nonmetallic inclusions who appearance or analysis shows they ari from melting slags, products of metal treatment or fluxes
非金属夹杂,外观或经分析来源于铁水中的渣上浮,用来处理铁水的产品或熔剂
非金属夹杂,外观或分析表明其来源于熔化的渣上浮,用来处理铁水的产品或熔剂
Slag, dross or flux
inclusions, ceroxides
渣,浮渣,熔剂夹杂,
G
122(a)
 
Nonmetallic inclusions generally impregnated with gas and accompanied by blowholes (B 113)
非金属夹杂,通常包裹气,伴有气孔
Slag blowhole defect
渣气孔缺陷
G130:
Nonmetallic inclusions; mold or core materials
非金属夹杂,型芯材料
G
131(a)
 
Sand inclusions, generally very clo to the surface of the casting
夹砂,通常非常接近铸件表面
Sand inclusions
夹砂
G
132(a)
 
Inclusions of mold blacking or dressing, generally very clo to the casting surface
铸型石墨涂料夹杂,通常非常接近铸件表面
Blacking or
refractory coating
inclusions
石墨涂料或耐高温涂层夹杂
G140:
Nonmetallic inclusions; oxides and reaction products
非金属夹杂、氧化物和反应产物
G141
Clearly defined, irregular black spots on the fractured surface of ductile cast iron
很明显,在球墨铸件的断裂面上有不规则的黑点
Black spots
黑斑
G
142(a)
 
Inclusions in the form of oxide skins, most often causing a localized am
氧化皮夹杂,经常产生局部缝口
Oxide inclusion or
skins, ams
氧化夹杂、氧化皮、疤痕
G
143(a)
 
Folded films of graphitic luster in the wall of the casting
铸件壁上石墨光亮层起皮
Lustrous carbon
films, or kish tracks
光亮碳薄层
G 144
Hard inclusions in permanent molded and die cast aluminum alloys
金属型和压铸铝合金硬质点夹杂
Hard spots
硬点(硬疤)

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