GLOBAL
APPLICATION TOOLING
DIVISION
Quality Guidelines
T yco Electronics Crimp T echnology
All figures are schematic depictions. In every ca, relevant product and application specification take precedence.
1309130–1.5M–TP © 2002 Tyco Electronics AMP GmbH
Correct
Incorrect
F -C R I M P
For double wire applications with different size wires always place wire with smallest outer diameter in the bottom.
Insulation is curely held Crimp barrel clod
Bellmouth must always be prent
Locking lances and terminal body
not deformed
录音电话
Terminal bend
Conductor Prent
Insulation Prent
Bellmouth Permissible
Cut off tabs prent
Crimp barrel is clod, legs support each other
Crimp barrel does
not clo.
Legs too clo to bottom of crimp. Insufficient deformation of strands,
showing voids.
Insufficient deformation,showing voids Flash at under side
沙茶面的做法of crimp,
due to over crimping
Terminal feed incorrectly adjusted Anvil and crimper not aligned or worn
Wire size to large Wire size to small
Wire crimp without conductor
Insulation must be curely held after bend test
倒垃圾英语
Crimp height too loo
Crimp height too tight
Asymmetric crimp
Unacceptable formation excessive flash and/or
cracks
Sufficient gap between legs and bottom of crimp
All strands are equally distributed
and deformed
Insulation is pierced and could damage conductor
Insulation material is pierced
Insulation is over crimped
金骏眉
Insulation legs are not clod
吴刚伐树Insulation is not curely held
Legs do not overlap
Insulation is not curely held Insulation is curely held
Legs overlap
Insulation curely held Legs must pass each other
O V E R L A P C R I M P
Correct Insulation Diameter, Applicator and Terminal.
Correct lection of wire, terminal and applicator
Digital crimp height micrometer
(0.001mm increments) according to DIN ISO 9001
先进个人
part number 547203-1
Incorrect terminal/wire lection
Incorrect crimp height adjustment Incorrect applicator adjustment Crimp height measurement
Crimp heights and tolerances
W R A P O V E R C R I M P
T est
T raining
Conductor Brush protruding into terminal body
Bellmouth on wrong end
Insulation inside the wire crimp
Crimp height too tight
Terminal twisted
Terminal damaged
Cut off tab deformed
Cut off tab too long
Crimp barrel distorted
WIRE CRIMP
WIRE CRIMP
WIRE CRIMP
INSULATION CRIMP
INSULATION CRIMP
INSULATION CRIMP
30
网上大学°30°
Plea contact our rvice hotline for
current training schedule.Tel.: ++44 12 37 42 86 73Fax: ++44 12 37 42 86 89
For crimp height tolerances for any given contact,plea refer to the relevant application specification.
Examples:Contact P/N Wire Range
Tolerance Application Spec.MQS 962885
0,20 - 0,50 mm 2±0,03 mm 114-180********
JPT 9277750,50 - 1,00 mm 2±0,05 mm 114-18050JPT 927773
小数除法竖式1,50 - 2,50 mm 2
±0,05 mm 114-18050
