YANMAR6N18柴油机启动典型故障分析

更新时间:2023-06-13 00:13:32 阅读: 评论:0

YANMAR6N18柴油机启动典型故障分析
柴油机的起动方式根据采用外界能源的型式可分为人力手摇起动 、马达起动 (电机马达和气动马达 ) 和压缩空气起动。
大型船舶发电柴油机由于功率大,一般采用压缩空气起动。
The starting mode of diel engine can be divided into manual starting, motor starting (motor and pneumatic motor) and compresd air starting according to the type of external energy.
梦见自己骂人
Large marine diel engines are usually started with compresd air due to their high power.跳绳游戏
以前采取的压缩空气起动是将具有一定压力 (2.5~3.0MPa) 的压缩空气,按柴油机的发火顺序在膨胀行程时引入气缸,推动活塞使柴油机达到起动转速,完成自行发火。
采用压缩空气起动,需要每缸都安装一个气缸起动阀和一套空气分配器,起动时,经常会出
现空气分配器和气缸起动阀不工作,起动阀关闭不严现象,导致起动故障 ,并且管理工作量大。
随着科学技术发展,现在采用空气马达带动飞轮转动,飞轮驱动柴油机曲轴旋转,从而完成柴油机起动。
该起动装置大大的减少维护工作量,在船舶发电柴油机起动系统中得到了推广,本 文就是针对一起采用空气马达起动的 YANMAR发电柴油机,在起动时发生了起动故障,对该故障进行分析和排除,希望对管理发电柴油机的工 作人员有所帮助。
The previous compresd air starting method is to introduce compresd air with a certain pressure (2.5~3.0MPa) into the cylinder during the expansion stroke according to the ignition quence of the diel engine, push the piston to make the diel engine reach the starting speed, and complete the lf ignition.
When starting with compresd air, each cylinder needs to be equipped with a cylinder starting valve and a t of air distributors. When starting, it often happens that the air distr
ibutor and cylinder starting valve do not work, and the starting valve is not clod tightly, leading to starting failures and heavy management workload.
With the development of science and technology, the air motor is now ud to drive the flywheel to rotate, and the flywheel drives the crankshaft of the diel engine to rotate, thus completing the starting of the diel engine.茶有几种
This starting device greatly reduces the maintenance workload, and has been popularized in the starting system of marine diel generator. This article is aimed at a YANMAR diel generator started by an air motor, which has a starting fault during starting. The analysis and elimination of this fault are expected to be helpful to the staff managing the diel generator.
茶叶包装
一、故障现象介绍伴性遗传的概念
某轮发电柴油机是日本YANMAR柴油机厂生产的6N18 (A)L—V型船用中速机,2006年建造,缸数6,缸径180mm,活塞行程 280mm,柴油机额定输出功率550kW,转速900 r/min,共3台,采用空气马达起动。
婚宴礼服A certain diel engine for power generation is a 6N18 (A) L-V marine medium speed engine produced by YANMAR Diel Engine Factory in Japan. It was built in 20
06, with 6 cylinders, 180mm cylinder diameter, 280mm piston stroke, 550kW rated output power and 900r/min rotating speed. There are 3 diel engines in total, which are started by air motors.
6N18AV柴油机示意图
某天值班机工在05: 30准备起动NO.2发电柴油机并电换压载水,但无法起动,便告知二管轮。
二管轮下机舱开始检查该发电柴油机,检查次序如下:
(1) 检查润滑油压力、燃油压力、缸套水压力、涡轮增压器油压、调速器油位、机座油油位,无异常;
(2)将柴油机机旁控制面板选择开关置于“Local”位置,油门手柄置于“STOP”位置,检查示
功“cock” 是否全部打开,合上盘车机,开始盘车,发现盘车无异常,且示功“cock'无油水排出。
此检查的目的主要是检查连杆大端轴瓦和主轴瓦及活塞连杆各种运行机构有无异常,由于盘车顺利,排除运行机构故障;
(3) 脱开盘车机,检查起动空气瓶压力,起
动压力正常,确认无异常,按下启动按钮进行冲车,冲车无异常;
(4)关闭各缸示功“cock”, 把油门手柄置于“RUN”位置,按下启动按钮,柴油机转动起来,但是柴油机气缸不发火,起动失败。
看转速表,转速已经达到说明书规定的点火转速,说明起动马达和带动飞轮旋转装置工作正常。
接着检查柴油机安全保护装置,润滑油失压、飞车保护,没有出现过润滑油失压和飞车报警,保护装置没动作。
(1) Check the lubricating oil pressure, fuel pressure, cylinder liner water pressure, turbocharger oil pressure, governor oil level, and engine ba oil level, and ensure that they are normal;
(2) Place the lection switch on the control panel beside the diel engine at the 'Local' position and the throttle handle at the 'STOP' position. Check whether the indicator 'cock' is fully opened. Clo the turning gear and start turning. It is found that the turning gear is normal and the indicator 'cock' is free of oil and water.
The purpo of this inspection is to check whether the large end bearing bush and main bearing bush of the connecting rod as well as various operating mechanisms of the piston connecting rod are abnormal. As the turning is smooth, the operating mechanism is eliminated;
(3) Disconnect the turning gear, check the starting air cylinder pressure
The dynamic pressure is normal, and it is confirmed that there is no abnormality. Press the start button to run the car, and there is no abnormality;
(4) Turn off the indicator 'cock' of each cylinder, place the throttle handle at the 'RUN' position, press the start button, and the diel engine starts, but the diel engine cylinder does not ignite, and the starting fails.华丽反义词
Look at the tachometer, the speed has reached the ignition speed specified in the manual, indicating that the starting motor and the flywheel rotating device work normally.
Then check the diel engine safety protection device, lubricating oil pressure loss and runaway protection. There is no lubricating oil pressure loss and runaway alarm, and the protection device does not act.

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