CMT's P/N CMT 产品编号 File No.文件编号
Size Freq.序号
工序名称
机器&设备&工具
检查工具
抽样数
检查频率
控制方法
责任人
计划对策
Inform line leader to perform tuning when nonconforming.
① >14AWG目视Wire spec >14AWG （Visual Inspection)②≤14AWG，依照IPC&WHMA-A-620的要求选择合适的放大装置(Bad on IPC&WHMA-A-620 to choo
the applicable magnification
aids)
5pcs
Y
1.1
外观①：股线损伤和切线Cosmetic ①:Strand Damage
and End Cuts
Responsible Machine, device,jig, tools for Mfg No.检验序号
Pages 页数Date 日期
Control method Process No Proc. Name N/A
Customer 客户Core team 核心成员
Respon Plan Characteristics/特征
Customer's P/N 客户型号变更履历History
Version 版本 CTQ 是否为重点检查项目？
IPQC
IPQC首检& 2H/次
/作业员100%自检First article inspection &2H/time /（Operator lf inspection）
生产首件检查表；巡检检查表Production First Article Inspection Report；Patrol浑朴
inspection record Method/方法
剥皮设备Stripping equipment
剥外被Stripping
检查项目
Inspection items Inspection tools Sample/样品 标－1,2,3级
• 导线的导体切断面垂直于导线纵轴线。• 所有股线长度一致。
• 导线没有刮伤、刻痕、断开、压扁或其它损伤
Target -Class 1,2,3
• Wire conductor ends are cut perpendicular to the wire longitudinal axis.
• All of the strands of the strand group are the same length.
• Wires are not scraped, nicked, cut, flattened, scored, or otherwi damaged.可接受－1,2,3级
• 导线的导体切断面大致垂直于导线纵轴线。• 所有股线长度大约一致。
• 存在的毛刺不会在后续加工和装配期间脱落。
Acceptable -Class 1,2,3• Strand groups cut approximately perpendicular to the wire end.• All of the s
trands of the strand group are approximately the same length.• There are attached burrs that will not be dislodged during process or operation.可接受－1级制程警 －2,3级• 股线有刮伤、刻痕或已切断，但单根导线损伤或断开的股线数未超出下表规定范围。Acceptable -Class 1 Process Indicator -Class 2,3• Strands cut, broken, scraped or vered if the number of damaged or broken strands in a single wire does not exceed the limits in below table.
CMT's P/N CMT 产品编号 File No.文件编号
Size Freq.序号
红旗飘呀飘工序名称
机器&设备&工具
检查工具
抽样数
检查频率
控制方法
责任人
计划对策
Responsible Machine, device,jig, tools for Mfg No.检验序号
Pages 页数Date 日期
Control method Process No Proc. Name Customer 客户Core team 核心成员
Respon Plan Characteristics/特征
Customer's P/N 客户型号变更履历History
Version 版本 CTQ 是否为重点检查项目？
Method/方法
检查项目
Inspection items Inspection tools Sample/样品N/A
剥外被Stripping
剥皮设备Stripping equipment
1.1
Y
① Wire spec >14AWG （Visual Inspection)
②≤
14AWG,(Bad
on IPC&WHMA-A-620 to
choo the
applicable magnification
aids)
5PCS/100%(作业员100%自检）（Operator lf inspection）IPQC首检& 2H/次/作业员100%自检
First article
inspection &
2H/time
/（Operator
lf
inspection）
生产首件检查表/IPQC巡检报表Production First Article Inspection Report/ IPQC
process inspection report
IPQC/MFG
①The reject part must be marked and isolated.
② Defect≥1 pcs Generate “NCR”
外观①：股线损伤和切线
Cosmetic①:Strand Damage and End Cuts
CMT's P/N CMT 产品编号 File No.文件编号
Size Freq.序号
工序名称
机器&设备&工具
检查工具
抽样数
检查频率
控制方法
责任人
计划对策
Responsible Machine, device,jig, tools for Mfg No.检验序号
Pages 页数Date 日期
Control method Process No Proc. Name Customer 客户Core team 核心成员
Respon Plan Characteristics/特征
Customer's P/N 客户型号变更履历History
Version 版本 CTQ 是否为重点检查项目？
Method/方法
检查项目
Inspection items Inspection tools Sample/样品N/A
剥外被Stripping
剥皮设备Stripping equipment
1.1
Y
①>14AWG目视Wire spec >14AWG （Visual Inspection)②≤14AWG，依照IPC&WHMA-A-620的要求选择合适的放大装置(Bad on IPC&WHMA-A-620 to choo the applica blemagnificat ion aids)
5PCS/100%(作业员100%自检）（Operator lf inspection）IPQC首检& 2H/次/作业员100%自检
First article inspection &2H/time /（Operator
lf
inspection）
生产首件检查表/IPQC巡检报表Production First
Article Inspection Report/ IPQC
process inspection report
IPQC/MFG ①The reject part must be marked and isolated.
② Defect≥1 pcs Generate “NCR”
N/A
剥外被Stripping
剥皮设备Stripping equipment
外观①：股线损伤和切线
Cosmetic①:Strand Damage and End Cuts
外观②：导体变形/呈
鸟笼Cosmetic②:Conductor
Deformation/Birdcag
ing
生产首件检查表
婚姻真相
/IPQC巡检报表
Production First
Article Inspection
Report/ IPQC
process inspection
report
IPQC/MFG
①The reject part must be marked and
isolated.② Defect≥1 pcs Generate “NCR”
IPQC首检& 2H/次
/作业员100%自检
First article
inspection &
2H/time
/（Operator
lf
inspection）
1.2
① >14AWG目视Wire spec >14AWG （Visual Inspection)
②≤14AWG，依照IPC&WHMA-A-620的要求选择合适的放大装置(Bad on IPC&WHMA-A-620 to choo
the applicable magnification
aids)
Y
5PCS/100%(作业员100%自检）（Operator lf inspection）缺陷－1,2,3级
• 股线中各股线长度不一致且妨碍了导线压接区全深度安装。
• 损伤的股线数超出了上表规定的范围Defect -Class 1,2,3
• Variation in strand length within a strand group that prevents installation to the full depth of the crimp contact area.
• Damaged strands exceed the limits specified in above table.
标－1,2,3级
• 股线没有压扁、散开、弯折、打结或其它形变。
樵苏不爨• 股线原状未受干扰。Target -Class 1,2,3
• Strands are not flattened, untwisted, buckled, kinked or otherwi deformed.• Original lay of strands is not disturbed.可接受－1,2,3级
• 股线散开（图3-5中箭头所指的鸟笼型）但：–未超过1倍股线直径。–未超过绝缘皮外径。
•剥绝缘外皮时被拉直的股线被大致恢复至原来的螺旋状。• 股线未打结。
Acceptable -Class 1,2,3
• Wire strands have paration (birdcaging, shown by arrow) but it does not exceed 1 strand diameter and does not extend beyond wire insulation outside diameter.• Where strands were straightened during the wire insulation removal, they have been restored to approximate the original spiral lay of the wire.
• Wire strands are not kinked.
CMT's P/N CMT 产品编号 File No.文件编号
Size Freq.序号
工序名称
机器&设备&工具
检查工具
抽样数
检查频率
控制方法
责任人
计划对策
个人签名
Responsible Machine, device,jig, tools for Mfg No.检验序号
Pages 页数Date 日期
Control method Process No Proc. Name Customer 客户Core team 核心成员
Respon Plan Characteristics/特征
Customer's P/N 客户型号变更履历History
Version 版本 CTQ 是否为重点检查项目？
Method/方法
检查项目
Inspection items Inspection tools Sample/样品N/A
剥外被Stripping
剥皮设备Stripping equipment
1.3
Y
① >14AWG目视Wire spec >14AWG （Visual Inspection)
②≤14AWG，依
照IPC&WHMA-A-620的要求选择
合适的放大装
置(Bad on
IPC&WHMA-A-620 to choo the
applicable magnification aids)
5PCS/100%(作业员100%自检）（Operator lf inspection）IPQC首检& 2H/次/作业员100%自检
First article
inspection &
2H/time
/（Operator
lf
inspection）
生产首件检查表/IPQC巡检报表Production First
Article Inspection Report/ IPQC
process inspection report
IPQC/MFG ①The reject part must be marked and isolated.
② Defect ≥ 1 pcs Generate “NCR”
外观②：导体变形/呈鸟笼
（续）
Cosmetic② :Conductor Deformation/Birdcaging(
Cont.)
可接受－1级制程警 －2级缺陷－3级• 股线散开超过了一倍股线直径，但未超过导线绝缘皮外径Acceptable -Class 1
Process Indicator -Class 2 Defect -Class 3• Wire strands have paration exceeding 1 strand diameter but do not extend beyond wire insulation outside diameter.可接受－1级缺陷－2,3级• 股线的螺旋状不再保持。可接受－1级缺陷－2,3级
• 股线伸出导线绝缘皮的外径。缺陷－1,2,3级• 股线打结。
Acceptable -Class 1 Defect -Class 2,3• The general spiral lay of the strands has not been maintained.
Acceptable -Class 1 Defect -Class 2,3• Wire strands extend beyond wire insulation outside diameter.Defect -Class 1,2,3
金帅苹果
• Wire strands are kinked.
CMT's P/N CMT 产品编号 File No.文件编号
Size Freq.序号
工序名称
机器&设备&工具
检查工具
抽样数
检查频率
控制方法
责任人
计划对策
Responsible Machine, device,jig, tools for Mfg No.检验序号
Pages 页数Date 日期
Control method Process No Proc. Name Customer 客户Core team 核心成员
Respon Plan Characteristics/特征
Customer's P/N 客户型号变更履历History
Version 版本 CTQ 是否为重点检查项目？
Method/方法
检查项目
Inspection items Inspection tools Sample/样品外观③： 绝缘⽪损伤Cosmetic ③ :Wire Insulation Damage
Y
① >14AWG目视Wire spec >14AWG （Visual Inspection)
②≤14AWG，依照IPC&WHMA-A-620的要求选择合适的放大装置(Bad on IPC&WHMA-A-620 to choo
the applicable magnification
湖南理工学院是几本aids)
N/A
剥外被Stripping
剥皮设备Stripping equipment
1.3
①The reject part must be marked and
isolated.
② Defect ≥ 1 pcs Generate “NCR”
IPQC/MFG
生产首件检查表
/IPQC巡检报表
Production First
Article Inspection
Report/ IPQC
process inspection
report
IPQC首检& 2H/次
/作业员100%自检
First article
人力资源管理六大模块inspection &
2H/time
/（Operator
lf
inspection）
5PCS/100%(作业员100%自检）（Operator lf inspection） 标－1,2,3级
• 加工后的绝缘皮切口整洁，没有任何刺穿、拉伸、磨损、变色、烧焦或烧伤Target -Class 1,2,3
• Insulation has been trimmed neatly with no signs of pinching, pulling, fraying, discoloration, charring or burning.可接受－1,2,3级
• 机械剥线器在绝缘皮上留下轻微而规则的压痕。
• 用于去除导线绝缘皮的化学溶剂、膏剂或霜剂未引起导线性能的下降。• 加热处理引起的绝缘皮轻微变色是允
许的，只要没有烧焦、破裂或开裂。Acceptable -Class 1,2,3• A slight, uniform impression in the insulation from the gripping of mechanical strippers.Acceptable -Class 1,2,3• Chemical solutions, paste, and creams ud to strip solid wires do not cau degradation to the wire.• Slight discoloration of insulation resulting from thermal processing is permissible, provided it is not charred, cracked or split.
