Mercedes-Benz DBL 5490 Supply Specification Date published: 2011-09 Folder: 54 Superdes: DBL 5490: 2004-01
Total no. of pages (incl. Annex): 12
Person in charge: Stephan Dönges
Plant 059; Dept.: PWT/VWK Date of translation: 2011-10 Phone: +49 (0) 7031 90 46581
Supply Specification
Plastic Components Manufactured
from Recycled Materials
Foreword
DBL 5490 describes the supply specifications for plastic components such as covers, housing parts or paneling parts manufactured from recycled materials.
Changes
In comparison with edition 2004-01, the following changes have been made:
−Complete revision of existing standards and mechanical and physical properties.
−Materials for the interior are specified for new applications in DBL 5404. All product versions for interior applications are barred for new applications in this DBL.
−Requalification of materials ud in accordance with ISO/TS 16949
−Inclusion of template "Product-related test results" (available from DocMaster)梦见巨蛇
−Change of scope: "New and not yet specified product versions and materials are specified using the applicable DBLs for virgins materials with the related requirements (e.g. DBL 5404, DBL 5416 etc.).“
NOTE: This translation is for information purpos only.
The German version shall prevail above all others.
Contents朝受命夕饮冰
1Scope (3)
2Normative references (4)
3Terms and definitions (5)
4General requirements (5)
5Abbreviated material designation for documentation (5)
6Plastics (6)
7General properties of the materials, raw materials and supply condition (6)
8Technical data (6)
9Tests (6)
10Duties of the supplier (7)
Annex A (normative) Material requirements (8)
1 Scope
This DBL applies to all plastic parts which consist principally of recycled material recovered from ud end-of-life parts. A recycled material proportion of at least 50% should be ud; 100% shall be targeted. The recycled material proportion depends on the properties required and on the availability of end-of-life parts. In exceptional cas or where no end-of-life material is available, 100% virgin material may be u-d. New and not yet specified product versions and materials are specified using the applicable DBLs for virgin materials with the related requirements (e.g. DBL 5416 etc.). Materials for u in the interior shall be sampled and qualified by means of DBL 5404. All product versions for interior applications are barred for new applications in this DBL.
做蛋炒饭作文Table 1 Product versions, overview
PV 1 Material Material description Application examples
002 PC/PBT Polycarbonate / polybutylene terephthalate
blend (from painted components )
Interior covers 01² PC Polycarbonate
Interior covers 02
PC GF 20
Polycarbonate with 20 % glass fibers
Housings
03 ABS/PMMA
Acrylonitrile/polybutadiene/styrene/polymethyl
methacrylate blend Interior housings for tail lamps
05 ABS Acrylonitrile/polybutadiene/styrene graft po-lymer
Paneling, painted 06 PC/ABS Blend of ABS and PC
Covers, painted 10 PP Polypropylene
Ventilation ducts, covers
11 PP T10 Polypropylene with 10 % talcum Covers 12 PP T20 Polypropylene with 20 % talcum Housing parts 13 PP T30 Polypropylene with 30 % talcum Paneling parts 14 PP T40 Polypropylene with 40 % talcum Carrier parts, interior covers 15 PP GF 20 Polypropylene with 20 % glass fibers Filter housings, air ducts 16 PP GM 30 Polypropylene with 30 % glass fibers Engine compartment covering
20 PP/EPDM Polypropylene EPDM blend E= 650 MPa Fender flares
21
PP/EPDM
Polypropylene EPDM blend E= 750 MPa
blr18Covers for electrical or pneumatic components
22 PP/EPDM T20 Polypropylene EPDM blend with
20 % talcum Housing parts
23 PE – HD
Polyethylene, high density
Fender flares, air ducts, mud flaps
on rear wheel
24 PP/EPDMT10 Polypropylene EPDM blend with 10 % talcum Underfloor covering pasnger cars
25² PUR Polyurethane
Flexible covering, als 26 PUR GF15 Polyurethane with 15 % glass fibers Wind deflectors on radiator periph-ery
30 TPU GF 15
Thermoplastic polyurethane with
15 % glass fibers
Cable ducts, covers
1
Product version 2
Not for new designs
(continued) PV² Material Material description Application examples 31 TPU GF 20 Thermoplastic polyurethane with
20 % glass fibers Cable ducts, covers
32² TPU GF 25 Thermoplastic polyurethane with
25 % glass fibers Covers 40 PA 6 GF 30 Polyamide 6 with 30% glass fibers Housings, covers 45 PA66 GF 30 Polyamide 66 with 30 % glass fibers
stable to heat
No applications yet
50 PBT/PET GF 30
Polybutylene terephthalate/polyethylene
terephthalate blend with 30%glass fibers
水浒传第九回
Safety handle pasnger cars
1 Product version 2
Not for new designs
2 Normative references
DBL 5404 Parts Manufactured from Thermoplastics for the Direct and Indirect Areas of the Pasnger Compartment, for Pasnger Compartment Heating and Venti-lation, Paneling and Housings
DBL 5416 Parts Manufactured from Thermoplastics for Externally Applied Paneling, Hou-sings and Functional Parts
DBL 5417 Molded Parts Manufactured from Long-Fiber-Reinforced Thermoplastics, Hot Presd
DBL 5555 Supply Specification; Finished Parts and Semi-Finished Products Made of Or-ganic Polymer Materials - General Conditions and Test Methods
DBL 7399
Enamels, Paints and Similar Coating Materials and Associated Coatings - General Conditions and Tests
DBL 8585
Supply Specification; Negative Substance List for Material Selection
DIN 53435
Testing of Plastics – Bending Test and Impact Test on Dynstat Test Pieces DIN EN ISO 1183-3 Plastics - Methods for Determining the Density of Non-Cellular Plastics - Part 3: Gas Pyknometer Method
DIN EN ISO 179-1
Plastics – Determination of Charpy Impact Properties – Part 1: Non-Instrumented Impact Test
DIN EN ISO 527-1/-2/-4 Plastics – Determination of Tensile Properties – Part 1: General Principles;
Part 2: Test Conditions for Moulding and Extrusion Plastics; Part 4: Test Con-ditions for Isotropic and Orthotropic Fibre-Reinforced Plastic Composites
DIN EN ISO 306 Plastics - Thermoplastic Materials - Determination of Vicat Softening Tempera-ture (VST)
DIN EN ISO 868
Plastics and Ebonite - Determination of Indentation Hardness by Means of a Durometer (Shore Hardness)
DIN EN ISO 22088-1/-3 Plastics - Determination of Resistance to Environmental Stress Cracking (ESC) – Part 1: General Guidance; Part 3: Bent Strip Method DIN EN ISO 6721-1 Plastics - Determination of Dynamic Mechanical Properties - General Princi-ples
DIN EN ISO 3451-1/-4 Plastics – Determination of Ash – Part 1: General Methods; Part 4: Polyamides DIN EN ISO 178 Plastics – Determination of Flexural Properties
DIN EN 20105-A02 Textiles - Tests for Colour Fastness - Part A02: Grey Scale for Asssing Change in Colour
DIN 53508 Testing of Rubber - Accelerated Ageing
ISO/TS 16949
Quality Management Systems — Particular Requirements for the Application of ISO 9001:2008 for Automotive Production and Relevant Service Part Or-ganizations
3 Terms and definitions
specification
DBL: Supply蝴组词
standard
DIN: German
standard
EN: European
Standardization
ISO: International
for
Organization
耳朵眼炸糕VDA: Verband der Automobilindustrie (German Association of the Automotive
Industry)
Mercedes-Benz Special Terms: Mercedes Benz delivery conditions
standard
Benz
MBN: Mercedes
Product
Approval Report (initial samples)
PPAR Process
4 General requirements
For safety requirements, homologation (in particular, exhaust emissions) and quality, the existing statutory requirements and laws shall be complied with. In addition, the relevant requirements of Daimler AG apply. All materials, procedures, process, components and systems shall conform to current statutory (gov-ernmental) requirements regarding constituents and recyclability.
Also refer to DBL 8585 (or Mercedes-Benz Special Terms) with regard to such requirements.
5 Abbreviated material designation for documentation
Designation Material code Obligatory DBL supply specification Thermoplastic PC/PBT DBL 5490 – PV 003
Thermoplastic PC DBL 5490 – PV 01²
Thermoplastic PC GF 20 DBL 5490 – PV 02
Thermoplastic ABS/PMMA DBL 5490 – PV 03
Thermoplastic ABS DBL 5490 – PV 05
Thermoplastic PC/ABS DBL 5490 – PV 06
Thermoplastic PP DBL 5490 – PV 10
Thermoplastic PP T10 DBL 5490 – PV 11
Thermoplastic PP T20 DBL 5490 – PV 12
Thermoplastic PP T30 DBL 5490 – PV 13
Thermoplastic PP T40 DBL 5490 – PV 14
Thermoplastic PP GF 20 DBL 5490 – PV 15
Thermoplastic PP GM 30 DBL 5490 – PV 16
Thermoplastic PP/EPDM DBL 5490 – PV 20
Thermoplastic PP/EPDM DBL 5490 – PV 21
Thermoplastic PP/EPDM T20 DBL 5490 – PV 22
Thermoplastic PE – HD DBL 5490 – PV 23
Thermoplastic PP/EPDMT10 DBL 5490 – PV 24
Thermoplastic PUR DBL 5490 – PV 25²
Thermoplastic PUR GF15 DBL 5490 – PV 26
Thermoplastic TPU GF 15 DBL 5490 – PV 30
Thermoplastic TPU GF 20 DBL 5490 – PV 31
Thermoplastic TPU GF 25 DBL 5490 – PV 32²
Thermoplastic PA 6 GF 30 DBL 5490 – PV 40
Thermoplastic PA66 GF 30 DBL 5490 – PV 45明适应和暗适应
Thermoplastic PBT/PET GF 30 DBL 5490 – PV 50
