单位名称unit name: XXXX有限公司XXXX 焊接工艺规程编号WPS NO: WPS-XXXX-2013-01 日期date: 2013-11-14 炒肉所依据焊接工艺评定报告编号Are bad the wps report No.: PQR-XXXX-2013-01 焊接方法welding method 氩电联焊(GTAW+SMAW) 机械化程度Automatic level(Manual, Semi-auto,auto):( 手工 半自动 自动 ) 手工manual | ||||||||||||
焊接接头welding joint: 坡口形式Type of bevel: V 衬垫(材料及规格)pad(material and size) / 其他other / | 简图sketch:(接头形式、坡口形式与尺寸、焊层、焊道布置及顺序type of joint, type of bevel, welding layer, route location and quences) | |||||||||||
母材ba material:`` 类别号sort No. Fe-1 组别号group No. Fe-1-1 与类别号welded with sort No. Fe-1 组别号group No. _Fe-1-1_相焊或标准号or standard No. GB/T3087-2008 材料代号brand No. 20# 与标准号welded with standard No.GB/T3087-2008材料代号brand No. 20#_相焊 对接焊缝焊件母材厚度范围Butt weld ba metal thickness range额头长痣代表什么 1.5mm-16mm 角焊缝焊件母材厚度范围The fillet weldment ba metal thickness range / 管子直径、壁厚范围Pipe diameter, wall thickness肖像摄影:对接焊缝butt joint Φ203×8mm 角焊缝angle weld / 其他other / | ||||||||||||
填充金属Filler metal: | ||||||||||||
焊材类别weld rod and | 焊条Welding rod | 焊丝Wire | ||||||||||
焊材标准weld rod standard | GB/T5117-1995 | 哈伦裤配什么上衣好看GB/T8110-2008 | ||||||||||
填充金属尺寸filling material size | Φ3.2 | Φ2.5 | ||||||||||
焊材型号Welding consumables Model | E4315 | ER49-1 | ||||||||||
焊材牌号(金属材料代号)Welding consumables grades | J427 | H08Mn2SiA | ||||||||||
其他other | ||||||||||||
对接焊缝焊件焊缝金属厚度范围Butt weld weldment weld metal thickness range: 最小值不限-16mm 松子的功效与作用角焊缝焊件焊缝金属厚度范围Fillet weld weldment the thickness of the weld metal range: / | ||||||||||||
耐蚀堆焊金属化学成分Corrosion deposited metal chemical composition(雨水时间%) | ||||||||||||
C | Si | Mn | P | S | Cr | Ni | Mo | V | Ti | Nb | ||
合伙人协议 | ||||||||||||
其他other | ||||||||||||
注:对每一种母材与焊接材料的组合均需分别填表Note: For each kind of ba material with the composition of the solder material needs to sheet。 | ||||||||||||
焊接位置welded location: 对接焊缝的位置butt weld location 6G 立焊的焊接方向:(向上、向下) Direction(upward/downward)____向上 _ 角焊缝位置angle weld location / 立焊的焊接方向:(向上、向下) Direction(upward/downward) / | 焊后热处理post heat treatment: 保温温度(℃)temperance / 保温时间范围(h)holding time / | |||||||||||||
预热pre-heating: 最小预热温度Minimum preheating temperature(℃) / 最大道间温度Maximum layer temperature (℃) / 保持预热时间holding period / 加热方式Heating mode / | 气体gas: 气体种类kind 混合比mix ratio 流量flow(L/min) 保 护 气 AR AR≥99.99 8-12 protection gas 尾气保护气 / / / End protection gas: 背面保护气 / / / Back protection gas: | |||||||||||||
电特性electricity character: 电流种类current sort: 直流DC 极性polarity:正极性anode 焊接电流范围current range(A): 90-150A 电弧电压arc voltage(V): 10-24 焊接速度(范围)operation speed(thickness)6-12cm 钨极类型及直径 铈钨(钍钨)2.0 喷嘴直径nozzle(mm) Φ7 焊接电弧种类(喷射弧、短路弧)Types of welding arc (spray arc, short arc) 喷射弧 焊丝送进速度welding wire inrting speed(cm/min) 7-8 (按所焊位置和厚度,分别列出电流和电压范围,记入下表list current and voltage range and fill in the table in terms of the location and thickness) | ||||||||||||||
焊道/焊层 Layer/weld | 焊接方法weld method | 填充材料filled material | 焊接电流current | 电弧电压(V)arc voltage | 焊接速度(cm/min)speed | 线能量(kJ/cm)line energy | ||||||||
牌号brand | 直径dia. | 极性polarity | 电流(A)current | |||||||||||
1/1 | GTAW | H08Mn2SiA (ER49-1) | Φ2.5 | DCEP | 100-120 | 10-14 | 6-8 | 10-15 | ||||||
2/2 | GTAW | H08Mn2SiA (ER49-1) | Φ2.5 | DCEP | 120-150 | 10-14 | 10-12 | 8-13 | ||||||
3/3 | SMAW对号怎么打 | J427 (E4315) | Φ3.2 | DCEN | 90-110 | 20-24 | 10-12 | 10-15 | ||||||
4/4 | SMAW | J427 (E4315) | Φ3.2 | DCEN | 90-110 | 20-24 | 9-11 | 12-18 | ||||||
技术措施technical measurement: 摆动焊及不摆动焊vibration or non vibration: 摆动焊vibration 摆动参数vibration data 不大于焊条直径的4倍 not more than 4 times of weld rod diameter 焊前清理和层间清理clearing before weld:机械 mechanically 背面清根方法back cleaning method机械 mechanically ,单道焊或多道焊(每面)single route welding or multi-route welding 单道焊 单丝焊或多丝焊single wire or multi-wire 单丝焊single wire 导电嘴至工件距离distance from conductive nozzle to piece(mm) / 锤击hammered / 其他other: | ||||||||||||||
编制compod by/日期date | 审核reviewed by/日期date | 批准approved by/日期date | ||||||||||||
第三方检验Third-party inspection | / | |||||||||||||
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