AWS 焊料简表

更新时间:2023-05-09 02:58:06 阅读: 评论:0

AWS Welding Consumable Specification (2004):
Table of Contents
Standard No.
Content
Remark
A5.1
Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
SMAW, 一般結構鋼
A5.2
Specification for Carbon and Low Alloy Steel Rods for Oxy-fuel Gas Welding
OFW
A5.3 / A5.3M
Specification for Aluminum and Aluminum-Alloy Electrodes for Shielded Metal Arc Welding
SMAW
A5.4
Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding
SMAW, 一般不銹鋼
A5.5
Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding
SMAW. 高強結構鋼
A5.6
Specification for Covered Copper and Copper Alloy Arc Welding Electrodes
SMAW
A5.7
Specification for Copper and Copper Alloy Bare Welding Rods and Electrodes
TIG, GMAW, PAW, SAW
A5.8
Specification for Filler Metals for Brazing and Braze Welding
B
A5.9
Specification for Bare Stainless Steel Welding Electrodes and Rods
TIG, PAW, GMAW, SAW. 高強不銹鋼
A5.10 / A5.10M
Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods
TIG, GMAW, SAW, PAW
A5.11 / A5.11M
Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding
SMAW
A5.12 / A5.12M
Specification for Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting
TIG, PAW
A5.13
Specification for Surfacing Electrodes for Shielded metal Arc Welding
SMAW
A5.14 / A5.14M
Specification for Nickel and Nickel-Alloy Bare Welding Electrodes and Rods
TIG, GMAW, SAW, PAW
A5.15
Specification for Welding Electrodes and Rods for Cast Iron
SMAW, TIG, OFW, GMAW, SAW, PAW
A5.16
Specification for Titanium and Titanium Alloy Welding Electrodes and Rods
SMAW, TIG, GMAW, SAW, PAW
A5.17 / A5.17M
(- Part 1)
Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding (Welding Electrodes Only)
SAW. 一般結構鋼
A5.17 / A5.17M
(- Part 2)
Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding (Typical Flux-Electrode Combinations)
SAW. 一般結構鋼
A5.18 / A5.18M
Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding
GMAW, TIG, PAW. 一般結構鋼
A5.19
Specification for Magnesium Alloy Welding Electrodes and Rods
SMAW, TIG, GMAW, SAW, PAW
A5.20
Specification for Carbon Steel Electrodes for Flux Cored Arc Welding
FCAW-S.一般結構鋼
A5.21
Specification for Bare Electrodes and Rods for Surfacing
GMAW, TIG, PAW, OFW
A5.22
Specification for Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux Cored Rods for Gas Tungsten Arc Welding
FCAW-S, TIG
A5.23 / A5.23M
(- Part 1)
Specification/or Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding (Welding Electrodes Only)
SAW. 高強結構鋼
A5.23 / A5.23M
(- Part 2)
Specification/or Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding (Welding Electrodes Only)
SAW. 高強結構鋼
A5.24
Specification for Zirconium and Zirconium Alloy Welding Electrodes and Rods
SMAW, TIG, GMAW, SAW, PAW
A5.25 / A5.25M
Specification for Carbon and Low-Alloy Steel Electrodes and Fluxes for Electroslag Welding
ESW
A5.26 / 5.26M
Specification for Carbon and Low-Alloy Steel Electrodes for Electrogas Welding
EGW
A5.28
Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding
GMAW. 高強結構鋼
A5.29
Specification for Low-Alloy Steel Electrodes for Flux Cored Arc Welding
FCAW-S.高強結構鋼
A5.30
Specification for Consumable Inrts
Other than electrode
A5.31
Specification for Fluxes for Brazing and Braze Welding
OFW
A5.32 / A5.32M
Specification for Welding Shielding Gas
TIG, GMAW, FCAW, PAW.
AWS Classification System
The AWS classification system provides means of identifying filler metals, fluxes, consumable inrts, and tungsten electrodes that meet the requirements of AWS specifications. Although a full explanation of the system and its symbols is beyond the scope of this document, the outline given below will provide a brief summary of the general scheme. For complete details, the pertinent specification should be consulted.
Prefix Letters
Prefix letters ud to indicate a product form, the joining process, or both are as follows:
E —
Indicates an arc welding electrode, which, by definition, carries the arc welding current.
R —
Indicates a welding rod which is heated by means other than by carrying the arc welding current.
ER —
Indicates a filler metal which may be ud either as an arc welding electrode or as a welding rod.
EC —
Indicates a composite electrode.
EW —
Indicates a (nonconsumable) tungsten electrode.
B —
Indicates a brazing filler metal.
RB —
Indicates a filler metal that may be ud as a welding rod or as a brazing filler metal, or both.
RG —
Indicates a welding rod to be ud in oxy-fuel gas welding.
F —
Indicates a flux for u in submerged arc welding.
IN —
Indicates a consumable inrt.
Symbols Following the Prefix
Classification symbols that follow the prefix are bad on criteria that best evaluate the welding capabilities of the filler metal for the applicable process. The criteria include (a) chemical composition of filler or weld metal, (b) weld metal mechanical properties, (c) certain process parameters or combinations of all factors or both. The classification system also varies with the major specification requirements.
Optional Supplemental Designators
R —
Moisture resistant electrode covering2
H16 —
Diffusible hydrogen shall be 16 ml/100g of weld metal maximum3
H8 —
Diffusible hydrogen shall be 8 ml/100 g of weld metal maximum2
H4 —
Diffusible hydrogen shall be 4 ml/100 g of weld metal maximum2
-1 —
Improved impact properties and somewhat higher ductility.
2 Only applies to electrodes found in AWS A5.1.
3 Prently, H16, H8, and H4 only apply to AWS A5.1 and A5.23.
Mild and Low Alloy Steel Covered Electrodes
For mild and low alloy steel covered electrodes, the prefix E is followed by a number ries which indicates minimum strength level, position capability, type of covering, and welding current. The following paragraph and table explains how the number ries is ud in AWS A5.1-81.
The letter E designates an electrode. The first two digits, 60, for example, designates tensile strength of at least 60 ksi for the weld metal, in the as-welded condition. The third digit indicates the position in which satisfactory welds can be made with the electrode. Thus, the "1" as in E6010, means that the electrode is satisfactory for u in all positions (flat, vertical, overhead, and horizontal). The "4" as in E7048, indicates the electrode is suitable for the flat position and also for vertical-down welding and for other positions (e table). The last two digits taken together indicate the type current with which the electrode can be ud and the type of covering on the electrode, as listed in the following table.
AWS Classification
Type of Covering
Capable of Producing Satisfactory Welds in Positions Shown a
Type of Current b
E60 Series Electrodes
E6010
E6011
E6012
E6013
E6020
E6022 c
E6027
High cellulo sodium
High cellulo potassium
High titania sodium
High titania potassium
High iron oxide
High iron oxide
High iron oxide, iron powder
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
H-fillets
F
H-fillets, F
deep
ac or deep
ac or dcen
ac or dc, either polarity
ac or dcen
ac or dc, either polarity
ac or dcen
E70 Series Electrodes
E7014
E7015
E7016
E7018
E7024
E7027
H7028
E7048
Iron powder, titania
Low hydrogen sodium
Low hydrogen potassium
Low hydrogen potassium, iron
Iron powder, titania
High iron oxide, iron powder
Low hydrogen potassium, iron
Low hydrogen potassium, iron
F, V, OH, H
F, V, OH, H
F, V, OH, H
powder F, V, OH, H
H-fillets, F
H-fillets, F
powder H-fillets, F
powder F, OH, H, V-down
ac or dc, either polarity
deep
ac or deep
ac or deep
ac or dc, either polarity
ac or dcen
ac or deep
ac or deep
a The abbreviations, F, V, V-down, OH, H, and H-fillets indicate the welding positions as follows:

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