设备管理程序
Equipment management procedure
File No.
SUZ-QP-ENG-001
Date 11-Nov-08 Rev. No.
AA
■-Set □-Amend □-Obsolete
本文件适用于ISO9001：2008中的条款：7.5.1/7.5.2 Rev No.
Date
Main Content
Remark
AA 11-Nov-08 New relea
Confirmation from relevant department
Division Propor Check
Approval
Dept GM BUD FIN&ADM MFG
Signature
Check
Date
Dept QA MTL
Check
Date
Date
Procedure Name Document No. Revision Page
设备管理程序
Equipment伊索寓言有哪些故事
management procedure
SUZ-QP-ENG-001 AA 2/6
1 目的 Objective
为确保专用设备正常运行，实施预防措施。
In order to keep the special machine running normally, prevention step must done.
2 适用范围 Scope
本公司专用设备。
For a special purpo equipment in the company
3 职责 Responsibility
3.1 制造部
3.1.1 负责所有生产设备的每日5S以及点检。
Production department are responsible for daily maintenance and 5S.
3.2 工程部
3.2.1设备的前期开发，向设备供应商提出具体要求，以满足设备对生产的需要。
Engineering are responsible for give the request to vendor before the design。
3.2.2 负责进行设备能力分析。
Responsible for analy machine perform
3.2.3 负责设备的编号、报废;
Responsible for make M/C ,scrap
3.2,4 负责备件的统计，控制。
Responsible for spare parts control & Statistic
3.2.5 负责设备的维修，保养。
Responsible maintenance and repair for machine
3.2.6 负责组织生产设备的安装、调试，验收。
Responsible t up ,adjust ,check and accept the machine
3.2.7 负责设备的周，月，年，点检保养。
Weekly, monthly, yearly maintenance jobs must be done by Engineering.
3.3 物料部 Material department
3.3.1 负责新增生产设备及设备备件的采购
Procedure Name Document No. Revision Page
设备管理程序
Equipment management procedure
SUZ-QP-ENG-001 AA 3/6
Responsible to purcha new manufacture equipment an白斩鸡做法
d spare part.
3.3.2负责供应商处的模具管理。
Responsible for control the tooling in vendor
3.3.3 财务部 Finance department
负责登记入固定资产。
Responsible record capital asrts
4 工作描述 Working description
4.1 流程图 Flow Chart
4.2设施与设备的确定 Confirmation of workshop, basic facilities and equipment
Procedure Name Document No. Revision Page
设备管理程序
Equipment management procedure
SUZ-QP-ENG-001 AA 4/6
为确保公司产品质量符合客户和公司既定要求，公司必须根据产品质量目标、功能、性能、可用性、成本、安全性、保密性和更新等方面的实际情况来确定并提供其所需的基础设施和设备{包括：产品生产所需的建筑物、工作和现场场所（如：生产车间、办公场所等）、过程设备—包括硬件和软件（如：机器设备、模具工具等）和支持性。服务（如：水/电/气供应、运输或通讯）等}。当公司有新的基础设施和设备增加时，由需求部门以<；采购申请单>PR的形式提出，总经理和总部核准
To assure that the company’s product quality meet requirements of both customers and the company, the company must confirm and offer necessary basic facilities and equipment {including: building necessary for product manufacture, working place (such as workshop and office), procedure
facilities—including software and hardware (such as machines, tooling and jigs) and supporting rvice (such as water/electricity/gas
supply, transportation or communication), etc}. Adding of new basic facilities and equipment should be
applied by the needing department by <Purchasing Application Sheet> PR and approved by the general manager and headquarters.
4.3 设备开发develop equipment
4.3.1 根据新产品的工艺流程图、产量要求、产品的图纸来确定设备初步的技术要求和产能要求。
Ba the new product technics flow chart,output request and the p立秋古诗
roduct drawing to ensure the machine technic request and output request.
4.3.2 和设备供应商讨进一步讨论设备的的设计方案。
Talk with the vendor discuss the machine design
4.3.3 设备供应商根据要求画出设备的示意图纸，制造工程师对图纸方案进行审核。
Machine vendor make the drawing ba the request ,and Engineer have a check for this .
4.3.4 制造工程师根据设备的设计方案完成一份详细的技术协议，得到双方的同意。
Then Engineer make the detail technic agreement and keep the agree
with vendor
4.3.5 填写设备<；采购申请单PR>。
Make the PR for purcha new machine
4.3.6 在设备制造期间监督关注设备的制造情况王源英文名
和进度。
Make the schedule to control the build plan
4.3.7 组织设备供应商对设备进行调试。
Adjust the machine with vendor
4.3.8设备完成后按照《设备验收单》对设备进行验收。
After the adjus寻物启事格式
t check and accept the machine , fill the form
4.3.9 验收合格后设备从工程转移到生产部填写内部转移单，并通知采购可以付款。
Procedure Name Document No. Revision Page
设备管理程序
Equipment management procedure
SUZ-QP-ENG-001 AA 5/6
After the complete machine confirm, transfer the machine from ENG to MFG, and inform the buyer to pay
money to vendor
4.4 设备的保养、维修 equipment prevent maintenance and maintenance
4.4.1 根据设备供应商提供的推荐保养内容、设备预计的使用情况，制作设备的《保养计划》和《保养指导书》,
《保养检查表》。
Ba the design request make the form Maintenance plan, Maintenance WI, Check list
4.4.2 制作设备的《设备维修单》，设备问题统计表，每日点检表。
Make the repair form, record the machine state, daily check list
4.4.3 根据保养计划和保养指导书进行定期保养，保养分为周保养，月保养，年保养，保养完成后填写相应的保
养检查表。
Do the weekly, monthly, yearly maintenance and the fill the maintenance from
4.4.4 每天开班时生产部根据每日点检表对设备进行每日点检，下班前需对设备进行日常的清洁。
The MGF must do daily check before start working ,and make the 5S of the end of work time
4.4.5若设备在使用中发生异常或损坏时，应立即停止使用，通知技术员或工程师进行维修，并在同时填写
维修工单。
Any machine issue plea call technician or Engineer to repair ,and write the repair form
4.4.6 技术员或工程师立即对设备进行维修，如不能快速完成维修，并恢复生产，应立即通知上一级领导，寻求
其他资源。维修结束后应完成维修工单，由工人或线长签名确认。
If technician or Engineer can’t repair the machine plea arch other way to fix problem ,after repair operator or leader must confirm machine state
4.5 设备的报废 Equipment scrap
当设备需要报废时，由使用部门填写固定资产处理通知单申请报废，由工程进行确认，确实无法维修的，则
通知财务部门进行报废，并提交总经理进行批准，正式报废。
When equipment need to scrap, the ur department fill in “fixed asts disposal inform “ to request to
scrap and confirmed by engineer, it’s really can’t to be repair then inform FIN to scrap, finally submit it to
GM to approval and scrap formally.
4.6 设备的改善 equipment improve
4.6.1 根据设备要进行改善的原因，对设备进行分析，列出要改善的具体内容，与上一级领导进行讨论审核。
Make the analyze and modify for machine, and list the detail
4.6.2 内部进行改善Ameliorate inner
Procedure Name Document No. Revision Page
设备管理程序
Equipment management procedure
SUZ-QP-ENG-001 AA 6/6
如果要通过设备供应商进行改造，则需向供应商提出具体要求，完成改造的技术协议，得到双方的确认，
再填写采购申请单。
If need vendor to modify ,machine vendor must have modify plan detail, agree each other write the PR
4.6.3 设备改造完成后对设备进行验收。
After the modify check and accept the machine
4.7 设备的备件管理 spare part management
4.7.1 根据设备供应商提供的推荐备件表，被推荐备件的价格，购买周期，设备预计的使用情况来完成
一个备件
控制表，备件的安全库存需春天燕子
根据设备的使用数量，易损程度，购买周期，价格，来定义。
According as vendor advice make the spare parts, least quantity, price, and purcha period.
4.7.2 根据备件表的内容去填写采购申请单购买备件。
According as request to fill the PR
4.7.3 备件收货验收，入库，更新备件统计表。
Accept spare parts, update the spare parts l
4.7.4 在设备发生故障需更换备件时，领用备件，并更新备件控制表。
When change the new parts must update spare parts
4.7.5当备件数量少于安全库存时，需填写采购申请单，进行购买。
When current parts lest than safe parts , must to purcha
5.0相关文件 Relative Documents
NA
6.0 相关记录 Relative Records
SUZ-FM-ENG-001 设备维修故障单 Machine Fault Record
SUZ-FM-ENG-002 设备年度保养计划表 Equipment annual maintenance form
SUZ-FM-ENG-005 设备验收单 Machine Check and accept list
SUZ-FM-ENG-006 内部设备转移单 Internal transfer list
SUZ-FM-ENG-007 设备清单 Equipment list
