Originated by: Kerry Zhou 起草人：周方游 | 住宿的英文Title: engineer 职位：工程师 | Signature: 签名： | Date:25-Apr-2011 日期： |
Co-approved by: 审核人：赵桂林习惯名言 | Title: 职位：质量主管 | Signature: 签名： | Date: 25-Apr-2011 日期： |
Approved by: 批准人： | Title: 职位： | Signature: 签名： | Date: 25-Apr-2011 日期： |
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1.0 Purpo目的
The objective of this procedure is to define a standard inspection method in performing inspection and testing of components or materials.
本程序目的在于定义对元件或材料进行检验/测试的标准操作方法。
2.0 Scope适用范围
This procedure is applicable to all components and materials that require the relevant inspection and testing, as specified in the individual Part or Material Specification.
本程序适用于所有按照元件和材料规格进行检验和测试的元件和材料。
3.0 Sampling / Equipment Ud 取样 / 使用设备
3.1 Per sampling plan stated in the Incoming Inspection Procedure: AQL：MA=0.4、MI=1.0
按照来料检验程序所规定的抽样计划；AQL:MA=0.4、MI=1.0级别进行抽样.
3.2 Inspection Aids检验工具
4.2.1 LCR Meter / LCR 测量仪
维克托皮肤4.2.2 Fluke Multimeter / Fluke 万用表
4.2.3 Caliper / Plug Gauge / Pin Gauge / 游标卡尺/ 塞规/针规
4.2.4 Magnifier / Microscope / 放大镜 / 显微镜
4.0 Reference Documents参考文件
3.1 Customer’s AVL / 客户接受的供应商清单
3.2 Manufacturer Part Specification / 供应商的元件规格
3.3 Yamaoka AVL List / 本公司的AVL
3.4 QAP-010 : Incoming Inspection Procedure / 来料检验程序
3.5 SOP-QA-003 : Material Aging Control Procedure / 物料保质期控制程序
5.0 Inspection Criteria / 检验要点
5.1 MFG AVL Verification / 生产厂商确认
Verify that the parts are from the authorized vendor per AVL list.
根据AVL清单验证元件是否为承认厂商。
5.2 MFG Part Number Verification / 生产厂商料号确认
Verify that manufacturer part number and description are correct per PO and DO.
根据PO 和DO验证生产厂家料号和元件种类.
5.3 Packaging&RoHS Verification / 包装、环保确认
Verify that the part is packed in correct/proper packaging as indicated in manufacturer p/n and/or engineering requirement. Check if there are part number and vendor name marked on every packing box or container. Whether RoHS materials? The Customer material should pay attention to whether have original packaging label;
验证元件的包装与厂家料号和/或工程需要是否一致适当,是不是环保材料。检查每个包装箱外是否标明品名和厂商名. 对客供物料需注意包装上是否有原厂标签；
5.4 Visual Inspection / 外观确认
Carry out visual inspection on samples, if confirmation of defects is required, u visual aids or equipment such as 5X magnifying glass, microscope etc to check.
对来料样品进行外观检验，如果必要，可使用5倍放大镜，显微镜等辅助设备进行检验。
5.5 Part Dimensional Check / 尺寸确认
Measure samples on critical dimensions that are highlighted in the respective part drawing or specification. 5 data to be recorded.
根各元件的规格对抽样样品进行尺寸检验；记录5个检验数据；
5.6 Part Value Measurement / 测值
For inductors/capacitors/resistors, need to perform value measurements using LCR meter that record 5PCS per datecode according to AVL and manufacturer’s specifications. 5 data to be recorded.
对于电感/电容/电阻元件，需按照AVL和厂家的标准，利用L/C/R测量仪进行测值，每D/C抽样5PCS。各记录5个数据 ；
5.7 Date Code Verification / 生产日期确认
For PCB, D/C should be within 6 months from date of manufacture,machine part 、LED、connecter 、moisture nsitive components within 1year. For other electronic components（passive、disper）, D/C should be within 2 years and for chemistries, the expiry date shall be verified according to Material Aging Control Procedure, SOP-QA-003 .
对于印刷线路板，保质期需控制在生产日期后半年之内；结构件、LED、连接器、湿敏元件为1年内，其他的电子（被动和离散）元件，生产日期需控制在2年之内。对于化学药品，失效日期按照物料保质期控制流程执行，文件号码：SOP-QA-003.
5.8 Certificate of Conformance (COC) Verification / 出厂检验报告确认
For PCB and Chemical items, COC must be provided by supplier for every delivery lot.
对于印刷线路板 ps新建图层和化学药品需要供应商对每一批次提供COC.
5.9 Solderability & Electrical Test / 可焊性/电气测试
If the component has exceeded their shelf life, solderability and/or electrical test shall be conducted according to Material Age Control Procedure.
如果元器件超过保质期限，按照物料保质期控制流程执行可焊性测试和/或电气测试。
6.0 Procedure / 程序
6.1 PCB Inspection Criteria / 印刷线路板的检验要点
元器件
不锈钢代号COMPONENT | | 检验要点 (INSPECTION CRITERIA) | 仪器设备
EQUIPMENT |
| 1 | Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 | 五至八倍放大镜
5X-8X Magnifier |
| 2 | Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 | 游标卡尺
Caliper |
| 3 | Verify if package is proper and in good condition 检查包装是否合适并完好 | 针规
Needle Gauge |
| 4 | Verify UL logo and flammability class; for example:94V-0; 检查安全认证标记和防火等级 例如：94V-0 | 显微镜
Microscope |
| 5 | Verify Electrical Test Stamp 检查电气测试章 | 塞规
台球杆怎么选Plug Gauge |
| 定时发送短信6 | Verify the body marking and REV 检查本体标示和版本 | |
| 7 | Solder mask adhesion test is OK or NG which include incoming QA report content that it must be checked by inspector 剥皮测试检查供应商出货报告内容是否有阻焊膜粘贴性试验是否OK | |
| 8 | Visual check 外观检查 | |
| | a. Surface checking with naked eyes 裸眼作表面可视性检查 | |
印刷电路板
活动策划主题(PCB) | | b. U 5X/8X magnifier check the defect area 用五至八倍放大镜对有缺陷可能的位置进行检查 | |
| | c. U microscope to determine the defects (refer to PCB inspection SOP) 用显微镜对有缺陷的位置进行确认.具体缺陷标准参照PCB检验SOP | |
| 9 | Per drawing or spec, do warp and twist inspection 按照图纸要求检验翘曲度和扭曲度 | |
| 10 | Per drawing or spec, measure the dimensions 按照规格说明书或图纸检验尺寸 | |
| 11 | Verify the D/C should be within half a year 检查生产日期必须在半年以内 | |
| 12 | Verify if PO# and QTY of COC provided by supplier are meeting our requirement 检查生产厂家出厂报告上的内容是否符合我司要求 | |
| 13 | Solderability Test: under FA or out of D/C condition 可焊性检查: 首件检查或保质期过期时检查该项 | |
| | Note: Shall be wearing ESD gloves when inspecting PCB 注意:检验印刷电路板时必须戴好静电防护手套 | |
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