公司简介部分
Company Introduction
BATTE公司自专业生产高温容体泵以来，在熔体泵应用技术方面积累了丰富经验。近年来，根据世界熔体泵应用技术的发展趋势，特别是在塑料.橡胶精密挤出领域里，对熔体泵的工作基础.使用性能.设备结构研制.控制技术等开展了多方面的研究并取得了一定成果。
BATTE翻手为云覆手为雨公司的政策是以一直持续不断的研究与开发为基础，使巴特公司得以制造出高科技高效率的产品，具有卓越的产品可靠度，这些产品是通过精心挑选原材料与零部件，于整个机械加工过程中，仔细检查每一个部分，最后再以熟练的经验来装配完成。出厂前的调试，是每一个BATTE高温熔体泵离开工厂前最好的品质保证。
BATTE公司的目标是以提高客户的使用价值，通过持续不断的努力，提供更好的服务品质，从而获得客户的认同，惠于更多的订单。
Batte has accumulated abundant experiences on the application technique of melt pumps since we manufacture pumps professionally. Recently, according to the development trend
of melt pumps’ application all over the world, especially in the field of preci plastic extrusion, we have done extensive rearch on the pump operation performance, practical function, equipment structure and control technology and achieved regular achievements.
Batte's policy is to be bad on continuous rearches and exploitations. That makes us manufacture high-tech and high efficient products which have excellent reliability.
All raw materials and spare parts of products are lected carefully and asmbled with skilled experience. Pre-delivery debugging of melt pumps is the best quality assurance before they are leaving the factory.
产品概述部分
一． 概述金姑娘 General Information
熔体泵主要用于高温高粘度聚合物熔体的输送、增压、计量黄河之水天上来.容体泵将来自挤出机的高温塑料熔体增压.稳压后流量稳定地送入挤出机头。其稳定熔体压力、流量的能力优于各种类型的挤出机。国外广泛应用于塑料、树脂、橡胶制品的挤出成型。如：造粒、薄膜、管材、
山东省职称申报评审系统板材、片材等行业。随着机械工业的日益发展，熔体泵在国内市场也逐渐地被行业人士所采纳、应用。
Melt pump is mainly ud in high temperature and high viscosity polymer melt transportation, pressurization, metering. The melt pump pressurizes and stabilizes pressure of hot melt polymers coming from the extruder, then nd them into extruder dies. The pump's ability of stabilizing the pressure and flow is better than all kinds of extruders. Foreign countries widely apply in plastic, resin, rubber extrusion, such as pelletizing, film, pipes, plate, etc. With the increasing development of mechanical industries, melt pump is increasingly accepted and applied by domestic.
双曲线齿形设计Hyperbolic tooth shape design
压力脉动率更低 Lower pressure pulsation rate
防止剪切热产生Preventing shear heat
非接触免维护 Non-contact Free maintenance
螺旋密封设计Helical aling design
无后顾之忧Free from any worries
先进的流道设计Advanced flow design
熔体停留时间短 Short residence time of melt stream
适用热敏性材料Suitable for heat-nsitive material
专业辅助设计软件 Professional auxiliary software design
优化轴承润滑设计 Advanced bear lubrication design
有效延长使用寿命 Prolonging the rvice life
二． 使用范围 Application
熔体泵属于容积式齿轮泵，采用一对外齿合的圆柱齿轮（直齿、斜齿、人字齿）相对转动来运输送高黏度的流体。所有齿轮和配合面都经过精磨、并严格控制装配间隙来获得精确
的流量。齿轮和泵体根据不同的共况，ZB-B系列采用铬镍合金钢、高温工具钢材料;ZB-H系列采用进口CPM工具钢或钛钽合金材料，整体淬火，硬度HRC62-68，耐磨性好。
1.ZB-B系列：工作温度：≤400℃(750℉)，清洗温度：≤450℃(850℉)，出口压力≤40Mpa(6,000psi)，黏度：≤30000Pa.s
2.ZB-H系列：工作温度：≤510℃(950℉)，清洗温度：模拟主持题目≤590℃(1100℉)，出口压力≤70Mpa(10,000psi)，最大压差：50Mpa(7,000psi), 黏度：≤20000Pa.s
3.密封 一般采用螺旋密封和填料密封，也可根据客户要求采用其他机械密封形式。
4.驱动 电机+减速机+万向联轴器+泵体，电机采用变频调速或伺服调速，可以随意调至所需流量。对于产品看、精度要求高的，建议采用伺服电机调速。
5.加热 熔体泵采用电加热棒加热或热传媒加热，可以精确控制熔体温度。
Melt pump belongs to positive displacement gear pump, adopt a pair of external gearing cylindrical gears(straight gear, helical gear, herringbone gear) with relative turning to deliv
er high viscosity fluid. All gears and fitting surfaces are accurate grinded, and obtain precision flow by controlling the asmbling clearance strictly. Gear and pump body varies to different materials. ZB-B ries are produced by nickel-chrome alloy steels and high temperature tool steels. ZB-H ries are produced by import CPM tool steels or titanium-tantalum alloys, the rigidity is HRC62-68 and they are wear-resistant.
1. ZB-B ries: working temperature: ≤400℃(750℉), cleaning temperature:≤450奥特之母本子℃(850℉), outlet pressure:≤40Mpa(6000psi), visocity:≤30000pa.s
2. ZB-H ries: working temperature: ≤510℃(950℉), cleaning temperature:≤590℃(1100℉), outlet pressure:≤70Mpa(10.000psi), max. Differential pressure: 50Mpa (7.000psi), visocity: 钢铁是怎样炼成的主要内容≤20.000pa.s
3. Sealing: Helical aling and packing aling. Mechanical al can be adopted according to customers' needs.
4. Drive motor+reducer+universal coupling+pump body, you can u frequency control o
r direct current governor for the motor and adjust the flow to your need optionally. We suggest using rvo motor for speed governing if the products are high precision.
5. Heating melt pump adopts electric heating or heat medium heating and the temperature of the melt can be controlled accurately.
三． 熔体泵的代号及标志 Code and Sign of melt pump
Rotation
Asmble
Sealing
Temperature
Pressure
cc/rpm
Series
Model
四． 熔体泵的外型尺寸 Dimension of melt pump ZB-B SERIES
五． 运用范围 91年多大了Scope of application
将熔体泵与单螺杆或双螺杆挤出机串联使用时，能使整条生产线的效益显著增加，应用熔体泵的主要好处是：
1.稳定输出压力————能有效的降低挤出机参数引起的物料输出不稳定及压力脉动。
2.提高产品质量————将挤出制品的尺寸公差降至最小，减少废料和降低废品率。普通挤出机也能生产出高精度产品。
