1.0PURP OSE目的
This procedure is to control our nonconforming product to prevent its unintended u or delivery.
对公司的不合格品进行控制,防止不合格品被非预期使用和交付。
2.0 SCOPE范围
远方的牵挂This procedure is applicable to the nonconforming products control including nonconforming raw materials, nonconforming outsource products, nonconforming products produced on line and RMA.
适用于公司的原材料、外协产品、生产中的产品以及客户退回的不合格产品的控制。
3.0DEFINITION 定义
3.1 Nonconforming product: not meet the expected or regulated requirements.
不合格品:未满足与预期或规定用途有关的要求的产品。
3.2 Rework: the action taken to make the nonconforming products meet the requirements.
返工:为使不合格产品符合要求而对其所采取的措施。
3.3 Repair: the action taken to make the nonconformign products meet the expected requirements.
返修:为使不合格满足预期用途而对其所采取的措施。
3.4 Scrap: the action taken to avoid the unexpeccted u of the nonconforming products.
报废:为避免不合格产品原有的预期用途而对其所采取的措施。
3.5 Deviation: The permission for using or releasing the products which not meet the specified
requirements.
让步或降等:对使用或放行不符合规定要求的产品的许可。
3.6 Pending: to identify and quarantine the product which has quality question or the product which is
confirmed has defects, prevent it from going to the next station.
待处理: 对有疑问或已经确定不良的产品进行标识与隔离,以防止往下道工序流动的动作称为。
3.7 RTV: Return To Vendor退回供应商
4.0REFERENCE DOCUMENT参考文件
4.1TS-2027 Return Material Authorization (RMA) Procedure《客户退货处理程序》
4.2TS-2028 Incoming Inspection Control Procedure《进料检验控制程序》
4.3TS-2031 Material Review Board (MRB) Procedure《MRB程序》
5.0RESPONSIBILITY职责
5.1 The people who detect nonconforming product are responsible for gregating the nonconforming
product.
不合格品发现者负责隔离不合格产品。
5.2 Quality is responsible for initiating the disposition for conconforming products found on line.
接吻会传染什么病呢
质量部负责发起在线不合格品的处理。
5.3 The related engineers or supervisors of production, technology and quality are responsible for
reviewing the nonconforming products disposal.
吃什么补气补血最见效制造、技术和质量有关工程师或主管负责评审不合格的处理。
6.0PROCEDURE程序
If nonconformity is detected, QA shall immediately mark the nonconforming product.
发现不合格品,质量部人员立即对不合格品进行标识。
6.1.2Nonconforming product gregation 不合格品的隔离
6.1.2.1Person who finds the nonconformity shall gregate the identified nonconforming product.
发现人员对标识后的不合格品进行隔离。中国有哪些少数民族
6.1.2.2 The gregation shall be able to prevent misu.
隔离状态以不至于被误用为准。
6.1.3Nonconforming product record 不合格品记录
Person who detects the nonconformity shall record the status of nonconforming product.
由发现人记录不合格品状况。
6.1.4Nonconforming product review 不合格品评审
The review of the nonconforming products shall be conducted by the authorized people to define the disposition methods of nonconforming products according to assd effects caud by nonconformity.
不合格品的评审应由相应授权的人员进行,评审不合格造成的影响以确定不合格品的处置方法。
6.1.5Nonconforming product disposition 不合格品的处置
6.1.5.1The methods of disposing nonconforming products include rework, repair, degrading,
concession, withdrawal, sorting, recall, echange and so on.
不合格品处置方法有返工、降级、让步放行、报废、退回、筛选和调换等措施。
火把节的火把
6.1.5.2Only after nonconforming product is corrected and re-verified to demonstrate conformity
to the requirements, then it can flow into next process.
不合格纠正后应经过再验证后方可流入下道工序。
6.2The nonconforming products found during incoming material inspection are handled according to
Incoming Inspection Control Procedure.
进料检验不合格品按《进料检验控制程序》处理。
6.3The disposition of nonconforming materials found on line
生产中不良物料的处理
6.3.1For the sporadic nonconforming raw materials found on line, production collects them and fills
Material Draw Ticket in red in K3 system. Then production returns the nonconforming materials to warehou. Purchasing decides how to deal with the nonconforming raw materials.
零星不合格品原材料,生产部进行收集并在K3系统中用红字填写《领料单》,然后生产部将不良的
原材料退给仓库。采购决定怎样处理这些不良原材料。
6.3.2For the mass nonconforming raw materials found on line, production fills Nonconforming Material
Report (TS-2028-03-A) and the Nonconforming Material Report shall be signed by production, IPQE, manufacturing,SQE and purchasing. If needs MRB, IPQE organizes technology, SQE and purchasing and so on to hold MRB according to Material Review Board Procedure (TS-2031) to decide how to deal with, if not, production will return the nonconforming raw materials to warehou directly.
进行MRB,决定怎样处理。不需要MRB的不合格品原材料生产部直接退回仓库。
6.4The handling process for the nonconfoming products in process inspection and final product inspection
工序检验中和最终产品检验中产生不合格品处理流程
6.4.1 The detecter should identify and gregate the nonconforming products which are detected in
process inspection and final product inspection including lf-inspection conducted by
珍惜这一刻manufacture and inspection conducted by quality. Quality department should inform timely
洗碗日记manufacture the inspection result.
工序检验中和最终产品检验中(包括制造部自检和质量部检验)发现的不合格品首先由发现该不合格
品的检验员进行标识并进行隔离。质量部检验时,应及时将检验结果通知制造部。
6.4.2 The methods of identification and gregation are to stick red lable for nonconforming product and
place them in the area for nonconforming products.
标识和隔离的方法是不合格品加贴红色“不合格”标签和放置于不合格品区。
6.4.3 For the nonconforming products on line, quality engineer and manufacturing engineer decide how
to handle. The methods of handling include rework, degradation and scrap. For the
nonconforming products which are suspect or can not be decided directly how to deal with,
quality should fill in MRB Report to organize technology and quality to review the nonconforming
products. Quality manager approves the result of review, if necessary COO approves it.
热组词组对于线上的不合格品质量工程师和制造工程师共同决定处理方式,处理方式包括返工、降等和报废。
对有疑惑的或不能直接决定怎么处理的产品,质量部填写《MRB报告》,组织技术和质量共同评审,
质量经理对评审结果进行批准,必要时COO批准。
6.4.3.1 The nonconforming products which will be reworked follows rework process;
需要返工的不合格品走返工流程进行返工;
6.4.3.2 The nonconforming products which will be scrapped are nt to warehou by production. And
warehou will handle them according to scrap process;
判为报废的不合格品由生产送到仓库,仓库按照报废程序进行处理;
6.4.3.3 The degradation will be nt to warehou to handle.
对判为等外品的产品,由生产进行入库,按照等外品进行处理。
6.5 RMA handling客户退货处理
RMA handling is implemented according to RMA Procedure.
客户退货处理按照《RMA程序》执行。
7.0CHANGE HISTORY修订历史记录
7.1Rev.00--- New revision relea;
7.2Rev.00--- Update 6.4.3: 6.3.1; 6.3.2; add flow chart.
8.0APPENDICES附录
8.1Nonconforming Product Handling Flow Chart 不合格品处理流程图
APPENDIX 8.1