August 2002
Mercedes-Benz
Supply Specification Foam sheeting
DBL 5353
BQF available
o
Additional DaimlerChrysler Standards required:DBL 5306, DBL 5307, DBL 5450, DBL 8585.
Superdes
Edition: 07.2001Refer to Section Changes Page 3
Continued on pages 2 to 35
Issued by:
DaimlerChrysler AG D-70546 Stuttgart
Standards (EP/QIN)
Technical responsibility (Name): WeißDepartment: VWL Plant: 050Telephone: +49(0)7031) 90-87656HPC: F105Technical coordination by PWT
Plant 50, Department PWT/VWL Name: Dr. Herrmann Telephone +49(0)7031) 90 – 2461HPC : 050 F105Confidential! All rights rerved. Distribution or duplication in part or in whole without prior written approval of DaimlerChrysler AG is not permitted.
In ca of doubt, the German language original should be consulted as the authoritative text.
1.APPLICATIONS
Refer to Table 1, pages 1 and 2.2.MATERIALS
Refer to Table 1, pages 1 and 2.
Table 1
Product Designation Materials Application examples versions Thickness mm Mass per unit
area g/m²
.001,821250Highly densified plasticized polyvinyl chloride (= PVC) foam covered on one or two sides with plasticized PVC film.
For interior lining of motor vehicles
.011,751025Highly densified plasticized PVC
foam covered with top-side plasti-cized PVC film.
.021,65850.031,75880W 203 at back lining .05 *1,751200.061,751150.072,51350W 163 lamination quality for door
lining
.10 *2,201150.11 *2,20950.20 *2,851450.21 *2,851200.252,4820Soft PVC film laminated with PUR
ester foam and covered with PUR
film
W 211, W 220, C 215 at back lining, side airbag cover, rear headrest cover .30 *2,55650PVC cast film laminated with TPO foam
For lining parts
.43 *1,85450TPO film laminated with TPO foam R 170 roof frame, cross member,
lamination quality
.44 *1,90480.45 *2,00550R 129 multi-functional frame,
lamination quality
.502,00320TPO film laminated with PUR foam (DBL 5450.10)R 170 dome lining, lamination
quality
.52*Replacement PV 72TPO film laminated with TPO foam * Not for new designs, no replacement
Page 2
DBL 5353 : August 2002
Table 1 (continued)
Product Designation Materials Application examples
versions Thickness
mm Mass per unit area g/m²
.62 *2,85515TPO film laminated with TPO foam R 170 dome lining, lamination
quality
.63 *2,90550R 129 door side, R 170 con-
sole lid, foamback quality
.642,80620 - quality optimid for risk of injury W 220 door lining, centre con-
sole
.
652,90620 - quality not optimid for risk of injury W 202 console lid, W210 door
sill, W 203 lower instrument
panel components, lamination
quality
.662,00550 - quality optimid for risk of injury Lining parts, centre console .673,00620TPO film laminated with PP foam墨鱼的营养价值及功效
- quality optimid for risk of injury
Instrument panel
.712,00540TPO film laminated with TPO foam R 170 cup holder, lamination
quality
.72 *2,35450R 170 A-pillar, back compres-
sion quality
.73 *3,00575W 168 upper instrument panel
part, lamination quality
.743,00620W 168 instrument panel, lami-
nation quality
.75 *3,20800W 168 hood, window strip,
lamination quality
.76 *3,50620R 170 airbag cover, back安全的重要性
compression quality
.77 *3,70800R 170 instrument panel, back
compression quality
* Not for new designs, no replacement
Abbreviated designation: e.g. foam sheeting DBL 5353.00
3.CHARACTERISTICS
3.1General requirements
-The foam sheeting shall be free of production defects of any type which would impair the processing and utilization properties or the appearance. PVs 00 to 30 shall be capable of being laminated easily
and, with the exception of PV 25, PV 30, be suitable for high frequency (HF) am welding. It shall fulfil the general requirements of DBL 5306, Section 14.5.
科技手抄报Depending on the processing techniques ud, PVs 43 to 77 shall be capable of being laminated, back injected and back compresd easily.
The film/foam bond shall be firm and durable without problems in accordance with the intended u.
The finished sheeting shall be harmless to health and shall not have any irritating effect on the skin.
No CFCs shall be ud in the processing of the material.
Page 3
DBL 5353 : August 2002 3.1General requirements (continued)
-The availability of a certificate of testing in accordance with the following method is defined as an over-riding requirement for adherence to the emission values for interior trim materials: DC work instruction for the determination of gaous and condensable emissions with thermodesorption (refer to DC test
instruction PB VWL 709). Test execution: Institut Frenius Angewandte Festkörperanalytik, Hauert 9, D-44227 Dortmund.
In particular in the ca of substances listed in the latest edition of the DFG MAK (industrial threshold
value) list under "Carcinogenic", categories 1 to 3, as well as under "Pregnancy", categories A and B,
and under "Mutagenic", categories 1 to 3, the supplier is required to continuously minimize the concen-tration and emission at least in accordance with the state of the art, even when the values ha
ve fallen below the required DBL threshold values.
The ur is responsible for checking whether the version in his posssion is the latest version. For
enquiries on threshold values, plea apply to Lothar.
3.2Colour and grain
In accordance with relead sample (approved master sample) and order.
3.3Width / Dimensions
In accordance with order (unless otherwi specified - width tolerance + 3 /- 1 mm).
4.TECHNICAL DATA
Refer to table 2, pages 5 to 35.
TEST METHODS
5.Refer to DIN/EN/ISO or DBL 5306, Part II and DBL 5307.
5.1Tensile strength and tensile strength - elongation
Testing in accordance with DIN/EN/ISO 527-3; test specimen type 2; test speed 100 mm/min.
The maximum value is reached at fracture of the weakest link of a composite.
6.DUTIES OF THE SUPPLIER
Refer to Mercedes-Benz Special Terms Nos. 13 and 16, Purcha Conditions for Production Materials and Spare Parts for Motor Vehicles.
7.SAMPLES
Refer to Mercedes-Benz Special Terms No. 13.
8.SUPPLIES
Refer to Mercedes-Benz Special Terms No. 13 and DBL 5306, Section 104.
9.MARKING
Refer to Mercedes-Benz Special Terms No. 4, No. 24, No. 27 and DBL 5306 Section 105.
10.PACKAGING, FORM OF SUPPLY AND DELIVERY CONDITIONS
Refer to Mercedes-Benz Special Terms No. 30.
11.STORABILITY
Refer to DBL 5306, Section 107.
12.SPECIAL INSTRUCTIONS
Refer to DBL 5306, Section 108.
13PLAINTS
Refer to Mercedes-Benz Special Terms No. 16 and Purcha Conditions for Production Materials and Spare Parts for Motor Vehicles.
14.ENVIRONMENTAL PROTECTION REGULATIONS/INDUSTRIAL SAFETY
Refer to Mercedes-Benz Special Terms No. 30, No. 36 and DBL 8585 Negative substance list for mate-rial lection.
Changes:PV 25 completely revid. /cs/li/
Page 4
DBL 5353 : August 2002
Table 2
4. Technical
天赋歌曲data Product version requirements Test method
00010203
4.1Apparent (bulk) density g/cm30,69 ± 0,030,60 ± 0,030,51 ± 0,030,50 ± 0,03DIN/EN/ISO 845 4.2Mass per unit area g/m²S: 1250 +/- 50S: 1025 +/- 75S: 850 +/- 50S: 880 +/- 50DIN/EN/ISO
2286-2
4.3Thickness mm
4.3.1Total
4.3.2Top film 4.3.3Foam layer 4.3.4Bottom film S: 1,82 +0,08 /-0,07
S: 0,27 +0,03 /-0,02
S: 1,38 +0,02 /-0,03
S: 0,17 +0,03 /-0,02
S: 1,75 +/-0,15
S: 0,27 +0,03 /-0,02
S: 1,48 +0,07 /-0,08
-
S: 1,65 +/-0,10
S: 0,22 +0,03 /-0,02
S: 1,43 +0,07 /-0,08
-
S: 1,75 +/-0,10
S: 0,27 +0,03 /-0,02
S: 1,48 +0,07 /-0,08
-
DIN/EN/ISO
2286-3; surface
area: 10mm Ø;
pressure:
十大电影5N/cm²; 1)
4.4Tensile strength
Minimum N
4.4.1Lengthwi 4.4.2Crosswi 110
100
85
80
60
50
80
70
e Section 5.1
4.5Tensile strength - elongation
Minimum%
4.5.1Lengthwi 4.5.2Crosswi 200
200
200
200
200
200
200
200
4.6 #Dimensional change after heat
exposure
Maximum%
4.6.1Lengthwi 4.6.2Crosswi - 4,0
+ 1,0
- 5,0
+2,0 to -4,0
- 6,0
+ 1,0
- 5,0
+ 1,0
DIN 53377 +
DBL 5306.6.1;
storage 1h at 100
± 2°C; 2)
4.7 #Stiffness N
4.7.1Top and bottom----DBL 5306.1.1 method
100/15/60; 3)
4.8Coefficient of friction
Maximum
4.8.1with sliding friction 4.8.2with sticking friction 0,35
0,55爱新觉罗载沣
0,35
0,55
0,35
0,55
0,35
0,55
DBL 5306.
19.1.1
19.2
4.9Scratch resistance The plastic layer shall demonstrate no or only a small scribing effect when marking with a
finger nail.
DBL 5306.3.1
# The ctions marked # are relevant to processing and shall be agreed between the manufacturer and the processor and documented in the ISIR.
1) The thickness of the top film shall be determined microscopically. Measurement and value indication via rounded grain ends (20 measurements min.).
2) Lying on relea paper, underside talc powdered.
3) Test specimens which do not lie flat shall be tempered for 5 min at 90 °C. Where the test specimens have not reached a flat position after tempering, the pre-tension resulting during the measurement process shall be deducted.
Page 5
DBL 5353 : August 2002 4. Technical
data Product version requirements Test method (continued )00010203
4.10Heat resistance
loo exposure at 150°C
The top shall not display any detrimental changes (e.g. no blurred grain or embossing,
pronounced gloss, tackiness or similar) after the specimen has been cooled down to room
temperature (18 to 28°C).
DBL 5306.6.1;
storage 1 h; 2)
4.11Cold resistance
bending exposure at - 30°C No breaks or cracks at the bending point
(inspect with magnifying glass with 8x magnification).DBL 5306.7.2; mandrel diameter 20 mm
4.12Abrasion resistance
Minimum Grade
我读书我快乐手抄报4.12.1dry
4.12.2wet
4.12.3MB stain remover 4.12.4MB plastics cleaner 4.12.5MB glass cleaner 4-5
5
4
4
4
4-5
5
4
4
4
4-5
5
4
4
4
4-5
5
4
4
4
DBL 5306.4.1
BQF 7528.00
BQF 6960.20
4.13Fastness to hot light
Minimum Grade7777
VDA 75202-2A
4.14Fastness to hot light ageing
Minimum Grade
Target 4 periods
3
4
4 periods
3
4
4 periods
3
4
4 periods
3
4
VDA 75202-3A
4.15Cleanability The sheeting shall be capable of being cleaned using the foam cleaning method with
cleaning agents on a neutral soap basis (or using the dry foam process) and MB plastics
cleaner well and without change of colour. It shall also be adequately resistant to the ef-
fects of organic solvents, in particular of MB stain removers, MB glass cleaners and dem-
onstrate an adequate fastness to solvents (min. grade 4 ISO 105-X12).
4.16Odour test
Maximum Grade3333
VDA 270 C3
4.17Fogging test
Quantity of condens. substance
Maximum mg1,31,31,31,3
DIN 75201
4.18Combustion test S: Fulfilment of requirements in accordance with DBL 5307 PV 10.
In ca of lamination / gluing over full surface without any loo locations whatsoever to be
tested as composite)
DBL 5307.5.1 4.19Emission analysis
4.19.1VOC value ppm 4.19.2Fog value ppm Targ.value: £100
Targ.value: £250
Targ.value: £100
Targ.value: £250
Targ.value: £100
Targ.value: £250
Targ.value: £100
Targ.value: £250
DC test instruc-
tion PB VWL 709
Critical individual substances shall not exceed the limit/target values indicated in test speci-
fication PB VWL 709, Annex 6.
2) Lying on relea paper, underside talc powdered.
Page 6
DBL 5353 : August 2002
4. Technical
data Product version requirements Test method
050607
4.1Apparent (bulk) density g/cm30,68 ± 0,030,68 ± 0,030,55 ± 0,02DIN/EN/ISO 845 4.2Mass per unit area g/m²S: 1200 +/- 50S: 1150 +100/- 50S: 1350 +/- 50DIN/EN/ISO
2286-2
4.3Thickness mm
4.3.1Total
4.3.2Top film 4.3.3Foam layer S: 1,75 +/-0,10
S: 0,35 +/-0,03
S: 1,40 +/-0,07
S: 1,75 +/-0,10
S: 0,35 +/-0,03
S: 1,40 +/-0,07
S: 2,50 +/-0,15
S: 0,40 +/-0,03
S: 2,10 +/-0,12
DIN/EN/ISO
2286-3; surface
area: 10mm Ø;
pressure:
5N/cm²; 1)
4.4Tensile strength
Minimum N
4.4.1Lengthwi 4.4.2Crosswi 110
100
110
100
110
100
See Section 5.1
4.5Tensile strength - elongation
Minimum%
4.5.1Lengthwi 4.5.2Crosswi 200
200
三顾茅庐的故事200
200
200
200
4.6Ageing tests
4.6.1Heat ageing
4.6.1.1Reduction in elongation after 21 d
Maximum%
Lengthwi and crosswi 4.6.1.2Change in colour after 14 d
Minimum Grade -
-
50
4-5
-
-
4)
Asssment
ISO 105-A02
4.7 #Dimensional change after heat
exposure
Maximum%
4.7.1Lengthwi 4.7.2Crosswi - 4,0
+ 1,0
- 4,0
+ 1,0
- 4,0
+ 1,0
DIN 53377 +
DBL 5306.6.1;
storage 1h at100
± 2°C; 2)
# The ctions marked # are relevant to processing and shall be agreed between the manufacturer and the processor and documented in the ISIR.
1) The thickness of the top film shall be determined microscopically. Measurement and value indication via rounded grain ends (20 measurements min.).
2) Lying on relea paper, underside talc powdered.
4) Storage at 90 ± 2°C, when ud in instrument panel, parcel shelf, upper body edge 120 ± 2°C, then 24 h in standard atmosphere; for testing e Section 5.1.
