Numerical control technology and equiping development trend and countermeasure
Numerical control technology is the technology controlled to mechanical movement and working cour with digital information, integrated products of electromechanics that the numerical control equipment is the new technology reprented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Technology of the nsor ; (6)Software engineering ,etc..
1 Development trend of a numerical control technology
The application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technolo
我若成佛gy and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the peoples livelihood of his plays a more and more important role, becau the digitization that the trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at prent and equiping the development trend to e, there is the following veral respect [1- ] in its main rearch focus .
1.1 A high-speed , high finish machining technology and new trend equipped
The efficiency , quality are subjavanufacturing technology. High-speed , high finish machining technology can rai the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological rearch association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP ) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.
清廉文化墙
曹操生平简介
雨中的树
In the field 脚疼of car industry, produce one cond when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process the muscles , walls . Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fulage ,etc. come to substitute a lot of parts to asmble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All the, to processing and equiping the demand which has propod high-speed , high preci and high flexibility. According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. 斯皮尔伯格电影
脱皮掉肉A lot of automobile factories in the world at prent, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up
with the production line part that the high-speed machining center makes up . HyperMach lathe of U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being procesd to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 12* parately! 000r/mm and 1g. In machining accuracy, the past 10 years, ordinary progression accu of machining accuracy of lathe bring 5¦Ìm up to from 10¦Ìm already, accurate grades of machining center from 3- 5¦Ìm, ri to 1- 1.5¦Ìm, and ultraprecision machining accuracy is it enter nanometer grade to begin already (0.01¦Ìm). In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the rvo system reaches above 30000h, demonstrate very high dependability . In order to realize high-speed , high finish machining, if the part of function related to it is electric main shaft , straight line electrical machinery get fast development, the application is expanded further.
1.2 Link and process and compound to process the fast development of the lathe in 5 axes
劳动感悟200字
Adopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged , the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds , is it wait for to u the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Becau such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is veral times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds. At prent becau of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure procesd to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost,
the price disparity of the numerical control system shrinks . So promoted 5 axle gear beds of head 无效 of complex main shaft and compound to process the development of the lathe (process the lathe including 5 ). At EMO2001 exhibition, new Japane 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle , make 5 times process and 5 axles are procesd and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Germany DMG Company exhibits the DMUVoution ries machining center, but put and inrt and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.
