Production
Plea check that you have the latest version of this document.请检查该文件是否为最新版本
Issue 03–Dec.2006Confidential.Property of Faurecia 机密。佛吉亚所有Page 1/8
FAU-S-PSG-0630-EN
Rules to start production
启动生产的原则OK 1st Part
首件合格FAU-S-PSG-0630-EN RELATED DOCUMENTS 相关文件水墨虾王
∙Self-inspection
自检FAU-S-PSG-0620∙Poka-Yoke氯气的实验室制法
防差错FAU-S-PSG-0650∙Maintain Records
记录管理FAU-P-LSC-5600∙Deviation Request
偏差请求FAU-F-DSG-0002∙Control Plan 控制计划FAU-S-PSG-9012
All Faurecia Industrial Facilities 所有佛吉亚工厂
Plea check that you have the latest version of this document.请检查该文件是否为最新版本
Issue 03–Dec.2006Confidential.Property of Faurecia 机密。佛吉亚所有Page 2/8
FAU-S-PSG-0630-EN
I.Introduction –Key principles 介绍-关键原则
Changes and stops production reprent potential risks on quality.Therefore,it must be checked beforehand that all required conditions are met to produce good parts,safely.Would any single check item be not OK,production shall not be started .Only after the problem has been fixed and the conditions checked again,or after a specified back-up mode has been duly applied,can the production be started.The evidences of a proper check are:
更改和停止生产都表现出在质量上的潜在风险.因此，必须预先对适合安全生产合格件的所有条件进行
检查。如果任何一检查项不合格，生产不能开始。仅仅当问题被解决且所有条件再次被检查后，或者适当地应用了专门的备份模式后，生产才能开始。一个正确的检验证据是：-
the 1st OK part ,i.e.the 1st part flowing out of the complete process checked as OK；首件合格件，例如，整个过程检查合格所生产出的第1个合格件-OK 1st part check-sheets .首件合格件检验记录
The GAP Leader is responsible for the proper application of OK 1st part checks.班长负责合格首件检验的正确应用。
This standard provides rules and guidelines for the implementation of OK 1st part check ,then for daily checks in production.这个标准提供了首件合格检验的执行原则和指南，因而，每天在生产进行检查。
II.Creation 建立
Following items have to be prepared during pre-production pha and confirmed during mass-production trials.以下各项必须在试生产阶段期间做准备并且在批量生产阶段确认。
1.OK 1st part Instructions 首件合格件指导书
刻舟求剑的寓言故事
OK 1st part instructions are built out of the control plan to define 首件合格件指导书是扩充于控制计划用于定义:
What &when to check 检查时间及内容Mandatory at the start of shift are/班次开始的强制性原则是:Category 类别What to check 检查内容
HSE Personal protective equipment worn/available,machine protections in
place,handling of dangerous material,check of safety devices …
是否穿戴劳动保护，设备保护在适当的位置，危险材料的处理，安全设施
的检查…5S 5S standards respected (tidiness,all tools available,at right place),
Proper components in racks,red bins empty
遵守5S 标准（整洁，所有可用的工装，在正确的位置），在物料架上正确
Plea check that you have the latest version of this document.请检查该文件是否为最新版本
Issue 03–Dec.2006Confidential.Property of Faurecia 机密。佛吉亚所有Page 3/8
FAU-S-PSG-0630-EN
OK OK Sorting or deviation 分拣或偏离OK OK OK OK OK NOK
OK OK 的外购件，空的红箱子Training
培训
Each operator is qualified to operate his/her workstation 每一个操作者有资格运行他/她的工位Poka yoke ’s
防差错
In operation 工作正常Process
parameters 过程参数
According to control plan requirements,including preventive maintenance 根据控制计划要求，包括预
防维修
Product characteristics 产品特性According to control plan requirements,
Including all inspection items
根据控制计划要求，包括所有检验项目
On top of start of shift,other situations described in the control plan may require an OK 1st part check.Typical triggers include:tool or raw material change-over,machine breakdown,break,quality problem.Check items vary according to the trigger.See picture 4for an example of decision matrix.
除了正常的班次启动之外，控制计划上描述的其它情况可能需要应用首件合格检查。典型的重新启动的情况：工装或原材料更换，设备坏，质量问题。检查项目应该根据启动情况而变化。参看图片4的例子。
∙How to check and judge OK or NOK
∙怎样检查和判断合格还是不合格？
Item by item:checking method,necessary tools,boundary samples,gages,inspection instruction,etc.
逐项检查：检查的方法，必要的工具，极限样件，检具，检验指导书，等等
∙What to do when one item is not OK
∙如果有一项不合格时我们该做什么？
The instruction stipulates a back-up mode item
by what to do if not OK,who has authority to launch the back-up mode,and how
to identify and manage the suspect parts since
the last successful check.
指导书应规定每一检查项的备用模式，例如，如
果不合格该做什么，谁有权力实施备用模式，怎
样判断和管理追溯到最后一次检查合格后的可疑产品
叮当猫主题曲For poka yoke failures,refer to FAU-S-PSG-0650.
对于防错的失效，参看FAU-S-PSG-06502.OK 1st part check-sheets 合格首件检验记录
OK 1st part check-sheets are created to record all the check-items stipulated in the OK 1st part instruction .They mention the date,shift and time of check,part reference and 1st OK part traceability.In ca of further quality issue (customer defect,internal defect,next start-up check NOK),this record provides tangible evidences to restrict the scope of suspect parts.All
Plea check that you have the latest version of this document.请检查该文件是否为最新版本
Issue 03–Dec.2006Confidential.Property of Faurecia 机密。佛吉亚所有Page 4/8
FAU-S-PSG-0630-EN
幼儿拼音
variable product /process characteristics (e.g.dimension,temperature …)are to be recorded.If SPC is required by control plan,values are reported on control graphs.See pictures 3&4.Records are kept according to a defined retention period.See Maintain Records FAU-P-LSC-5600.首件合格检查清单上
要求记录所有的检查项目。涉及到检查的日期，班次，时间，相关的零件，以及首件的可追溯性。一旦有进一步的质量问题（顾客处的缺陷，内部缺陷，下一次启动时不合格），这个记录可以切实有效的确定可疑产品的范围。所有具有变差的产品或过程关键特性都要被记录（尺寸、温度等）。如果控制计划要求做SPC ，这些值要记录在控制图上。参看图片3和4。根据制定的文件保存期要求来保存首件的记录。
参看记录保存FAU-P-LSC-5600
3.1st OK part display 首件合格件展示
Whenever possible,a location must be rerved on the shop floor for the 1st OK part .
In ca veral identical tools or fixtures are ud to perform the same operation (e.g.welding robot,foaming),the parts out of each tooling must be validated parately.See picture 1.
在车间要专门有一个地方来展示合格的首件。
如果使用相同的工装或检具来实施同样的操作，那么每一个工装制造的零件都要单独的确认并展示。参看图片1
III.Daily Management 每天的管理
The GAP Leader validates the OK 1st part check (1st OK part and OK 1st part check-sheets )to allow or not the start of production.Whenever possible,the 1st OK part is kept and displayed on the line until the next check.
Gap 班长确认首件合格的检查（包括首件合格件和首件合格检查清单），并确认是否启动生产。可能的话，首件合格件要展示，直到下一次启动检查。
Some process require time-consuming tests at start of production (e.g.micro-ction destructive tests).Production may be started in the abnce of test results,but all parts produced in the meanwhile are considered suspects.When the test result is know,all produced suspect parts are re-qualified as OK or NOK.
有些工序的的检查可能会比较耗时（例如微观的切片测试）。生产可能在没有确认检查结果的情况下启动，但这期间生产的零件被看作是可疑产品。当测试结果出来后，所有可疑件就被证实是合格还是不合格了。
If a back-up has to be applied,the concrete actions taken,the name and signature of the persons who authorized it must be shown on the check-sheet.If no back-up mode is applicable to guarantee that parts are OK,stop the production and refer to Deviation Request FAU-F-DSG-0002.
如果使用了备用模式，批准实施备用模式的责任人以及采取的行动必须记录在检查清单上。如果没有备用模式可以保证生产出的产品是合格的，那么立即停止生产，参看偏差要求FAU-F-DSG-0002
The Supervisor and Quality staff regularly audit the OK 1st part checks.
生产主管和质量人员要定期审核首件合格件的检查情况
背包简笔画Plea check that you have the latest version of this document.请检查该文件是否为最新版本
Issue 03–Dec.2006Confidential.Property of Faurecia 机密。佛吉亚所有Page 5/8
足球英文怎么读FAU-S-PSG-0630-EN OK 1st part instructions and OK 1st part check-sheet are living documents:they must be regularly updated,consistently with control after a customer complaint (additional check),or an improvement in process capability (reduced check frequency).
首件合格件指导书和首件合格件检查清单是一个动态文件：它们要经常更新，与控制计划保持一致，例如，在客户投诉后（增加检查项），或者在过程能力提高后（减少检查频次）IV.Recommendations
建议
Document Management 文件管理:
o For the sake of simplicity,OK 1st part instructions and OK 1st part check-sheets can in most cas be combined into a single document.See Picture 4.
郑志军
o 为了简单直观，首件合格件指导书以及首件合格件的检查清单可以整合为一个文件，参看图片4
o By contrast,it is recommended to create two parate check-sheets:
o 为了对比，建议使用两个单独的检查清单
-One for the 1st OK part product checks,with conclusion (e picture 3).
一个用来首件合格件的产品检查，并且要有结论，参看图片3
-Another check-sheet for all other check items.
-另一个检查清单用来检查其它的所有项目
o Check-sheets must not be erasable!
o 检查清单必须不可擦掉
o For continuous parameters,record values rather than ‘OK ’or ‘NOK ’checks.o 对于计量型的参数，要记录数值而不是OK 或NOK
o According to complexity,check-sheets can be by workstation or common for the GAP.o 根据复杂程度，检查清单可以此工位通用或整个Gap 通用
o For process or products with high diversity,create product or process-specific check-sheets (commonly called t-up sheets for process parameters).
o 对于过程或产品特殊的产品，编制一个专用的检查清单（一般称作过程参数启动表） Albeit the GAP Leader is responsible for the whole process,the best is to empower line operators as much as possible.Not to be delegated are:check on the part and operators training.虽然Gap 班长对整个生产过程负责，但最好是尽可能地授权给生产线的操作工。但不能授权的是：零件的检查和操作工的培训
When possible,put a witness mark on each checked item on the 1st OK part.See Picture 2. 可能的话，首件检查时在每个检查过的项目处划上记号。参看图片2
Do not forget final handling as a potential risk to damage the part.
不要忘记最终的处理可能损坏零件
‘Last-offs ’(last part OK of a process)are not mandatory.末件检查不是强制的 On top of start of shift,typical triggers for OK 1st part check are:a tool or raw material change-over,a quality problem,a lasting machine breakdown or stop,or a safety issue.
