焊缝追踪程序
Welding Seam Traceability Control Procedure
1. 目的 Purpo
为了对xx罐区焊缝的可追溯性（包括每条焊缝的焊材、母材、焊工、焊缝位置、无损检测、返修等），实现对焊接过程的有效控制，特制定本程序。致战友
This procedure defined the welding am traceability of Xx Tank Project (including weding materials, parents material, welder, welding position, NDE test and Repair for each welding am ), implementing the effective control for welding process.
2．范围 Scope
本程序适用于XX石化项目xx罐区的焊缝追踪。
This procedure is applicable for Welding Traceability of Xx Petrochemical Intermediate and Product Tank project.
3．参考文献 Reference
3.1 《立式圆筒形钢制焊接油罐施工及验收规范》GBJ128-90
Vertical Cylindrical Steel Welding Tank Constrcution and Acceptance Specification GBJ128-90
发展商
3.2《石油化工立式圆筒形钢制焊接储罐设计规范》SH3046-92
瑕的意思
Petrochemical Vertical Cylindrical Steel Welding Tank Design Specification SH3046-92
3.3 《焊接程序》 XX25
Welding Procedure
3.5《焊工培训和资质认定》 XX26
Wlder Training and Qualification Verification
3.6《焊接控制》 XX38
Welding Control Procedure
3.7《XX TANK 焊接施工方案》 XX01
XX Tank Welding Construction Procedure
3.8《NDE管理程序》 XX23
NDE Managemetn Procedure
3.9《焊工培训及资质评定程序》 XX24
Welder Training and Qualification Asssment Procedure
3.10《焊接消耗品控制程序》 XX25
Welding Consumables Control Procedure
4．可追溯性要求 Traceability Requirements
4.1准备 Preparation
出版的英文4.1.1焊材和焊剂的储存、保管、烘干、发放和回收按《焊接消耗品控制程序》XX25要求执行，确保按WPS或PQR所提供的焊材得以有效控制，并具备可追溯性，详见XX25。
The storage, baking, distribution and recycle of welding material or flux shall follow Welding Consumables Control Procedure, XX25. Make sure the effective control of welding consumables specified in WPS and PQR were conducted. All of the process shall be traceable, e XX25 for details.
4.1.2所有的母材，焊材以及罐体各种配件各种配件需有相应的材料证明，必要时宜采用材料的颜色标识。
All of the parents materials, welding consumable and various tank accessories shall be supported by appropriate certificates. If necessary, code marking shall be posted on the materials.
4.1.3所有的焊工必须经过考核并取得相应的焊接资格和唯一的焊工代号，并只能焊接取得焊接资质的位置；焊工在XX石化项目xx 罐区工作期间，应始终佩带此识别卡。具体细节见《焊工培训及资质评定程序》XX24。
All of the welder shall pass the test and get proper qualification. Unique ID number shall match one welder. This ID card shall show their qualified welding position. All of the welders on XX XX Tank areas shall wear this cards. See Welder Training and Qualification Asssment Procedure XX24 for details.
4.1.4所有焊缝的编号依据排版图进行布置。在焊缝布置图上，应对每道焊缝标注如下信息，如图1所示。
All of the welding ams shall have rial number and t a welding ams arrangement bad on the fabrication drawings. The welding ams arrangement shall shall the information as follows:
图1：焊缝布置图标识内容和焊缝布置图如下：小孩牙疼怎么处理
Welding Seam Marking and Welding Seam Arrangements
Welding Seam NO 焊缝号 |
Welder No 施焊焊工号 |
|
LUE
4.1.5施工队自检并填写“罐底板焊接记录”（见附件1）和“罐壁焊接记录”（见附件2），项目焊接工程师检查、确认。
Construction Team shall conduct lf-inspection and fill 铃木食堂Tank Bottom Welding Record (e Attachment 1 ) and Tank Shell Welding Record (e Attachment 2). EPC welding enginer shall re-check and confirm their records.
4.1.6根据现场检测焊缝的部位和钢板厚度以及焊工数量，检测公司应根据规范算出拍片数量和绘制“焊缝检测位置图”，具体检测数量计算见《NDE管理程序》（XX23）。该图中需标注所拍照部位的底片号和抽查焊缝的检测底片与实际焊缝一一对应，而编制的“无损检测
古诗所见报告”中的底片号即为焊缝NDE情况以及一次返修和二次返修的唯一标识，确保每一检测部位的NDE情况和返修情况以及一次返修和二次返修的唯一标识，确保每一检测部位的NDE情况和返修情况与现场焊缝的追溯性，从而保证焊缝的检测处于受控状态。
According to inspection position, thichness of the steel plates and actual welder number, NDE company shall work out the shot number and prepare “NDE Welding Seams Arrangements ” as the specification required. The calculation method shall be found in NDE Managemetns Procedure (XX23). The number 岛田洋七on the shot film shall match with the actual welding am position. And the shot film number in the NDE Report shall also show the repair welding shot films. Make sure the fist and cond repair welding shot film number could match with the original defect position. And make sure the NDE situation match with the site original welding am so that the traceability and the efective control of welding ams could emdody.
