Machine tool numerical control reforms
First, CNC systems and the development trend of history
1946 birth of the world's first electronic computer, which shows that human beings created to enhance and replace some of the mental work tools. It and human agriculture, industrial society in the creation of tho who merely increa compared to manual tools, from a qualitative leap for mankind's entry into the information society laid the foundation. Six years later, in 1952, computer technology applied to the machine in the United States was born first CNC machine tools. Since then, the traditional machine produced a qualitative change. Nearly half a century since the CNC system has experienced two phas and six generations of development. Numerical control or numerically controlled (NC) machine tools are machines that are automatically operated by commands encoded on a digital medium. NC machines were first developed soon after World War II and made it possible for large quantities of the desired components to be very precily and efficiently produced (machined) in a reliable repetitive manner. The early machines were often fed instructions which were punched onto paper tape or Hollerith cards, although Mylar (or polyester) tapes became popular becau of their high durability and quality. In the 1960s, NC machines largely gave way to CNC, or computer numerical control, machines. To 1971, the United States INTEL company in the world will be the first time the two most co
re computer components - computing and controller, a large-scale integrated circuit technology integration in a chip, called the microprocessor (MICROPROCESSOR) , also known as the central processing unit (CPU). 1974 microprocessor to be ud in CNC system. This is becau the function of the computer is too small to control a machine tool capacity affluent (the time has been ud to control more than one machine, called Group Control), as a reasonable economic u of the microprocessor. Minicomputer reliability and then not ideal. Early microprocessor speed and functionality while still not high enough, but can be adopted to solve the multi-processor architecture. As microprocessor core is a general computer components, it is still known as the CNC. By 1990, PC machines (personal computers, domestic habits that computer) performance has been developed to a high stage, as a CNC system to meet the requirements of the core components. NC system bad on PC has now entered the stage. In short, CNC has also experienced a stage three generations. That is, in 1970's fourth generation - small computer; 1974 of the fifth generation - microprocessors and the sixth-generation 1990 - Bad on the PC (called PC-BASED abroad). Also pointed out that, although the foreign computer has been renamed NC (CNC), but China still customary said Numerical Control (NC). Therefore, we stress the day-to-day "NC", in esnce, is that "computer numerically controlled."
Bad on the PC with the open, low-cost, high reliability, rich in resources such as hardware and software features, and more CNC system manufacturers will embark on this path. At least it ud PC as a front-end machine, to deal with the human-machine interface, programming, networking and communications problems, the former NC Some systems have the mandate. PC machine with the friendly interface, will be universal to all CNC system. Remote communications, remote diagnostics and maintenance will be more widespread. high-speed and high-precision Development, This is to adapt to high-speed and high-precision machine tools to the needs of the development direction. intelligent direction to the development, With artificial intelligence in the computer field infiltration and the continuing development of the intelligent numerical control
system will be continuously improved..
Second, CNC of the need for transformation
From the micro perspective, CNC machine tools than traditional machines have the following prominent superiority, and the advantages are from the NC system includes computer power. Becau computers are superb computing power can be accurately calculated instantaneous each coordinate axis movement exerci should be instantaneous, it can compound into complex curves
and surfaces. automated processing can be achieved, but also flexible automation to increa machine efficiency than traditional 3 to 7 times.
Becau computers are memory and storage capacity, can be imported and stored procedures remember down, and then click procedural requirements to implement the order automatically to achieve automation. CNC machine tool as a replacement procedures, we can achieve another work piece machining automation, so that single pieces and small batch production can be automated, it has been called "flexible automation."
the macro view of the necessity, From a macro perspective, the military industrial developed countries, the machinery industry, in the late 1970s, early 1980s, has begun a large-scale application of CNC machine tools. Its esnce is the u of information technology on the traditional industries (including the military, the Machinery Industry) for technological transformation. In addition to the manufacturing process ud in CNC machine tools, FMC, FMS, but also included in the product development in the implementation of CAD, CAE, CAM, virtual manufacturing and production management in the implementation of the MIS (Management Information System), CIMS, and so on. And the products that they produce an increa in information technology, including artificial intelligence and other content. As the u of information technology to foreign forces, the depth of M
achinery Industry (referred to as information technology), and ultimately makes their products in the international military and civilian products on the market competitiveness of much stronger. And we in the information technology to transformt,raditional industries than about 20 years behind developed countries. Such as posssion of machine tools in China, the proportion of CNC machine tools (CNC rate) in 1995 to only 1.9 percent, while Japan in 1994 reached 20.8 percent, every year a large number of imports of mechanical and electrical products. This also explains the macro CNC transformation of the need.
Third, CNC machine tools and production lines of the transformation of the market
My current machine total more than 380 million units, of which only the total number of CNC machine tool 113,400 Taiwan, or that China's CNC rate of less than 3 percent. Over the past 10 years, China's annual output of about 0.6 CNC machine tools to 0.8 million units, an annual output value of about 1.8 billion yuan. CNC machine tools annual rate of 6 per cent. China's machine to盐酸特比萘芬软膏
ol eaments over age 10 account for more than 60% below the 10 machines, automatic / mi-automatic machine less than 20 per cent, FMC / FMS, such as a handful more automated production line (the United States and Japan automatic and mi-automatic machine, 60 percent above). This shows that we the majority of manufacturing industries and enterpris of the
production, processing equipment is the great majority of traditional machine tools, and more than half of military age is over 10 years old machine. Processing equipment ud by the prevalence of poor quality products, less variety, low-grade, high cost, supply a long period, in view of the international and domestic markets, lack of competitiveness, and a direct impact on a company's products, markets, efficiency and impact The survival and development of enterpris. Therefore, we must vigorously rai the rate of CNC machine tools. The can not u the equipment, production lines is a burden, but also a number of significant asts in stock, wealth is repaired. As long as identifying the main technical difficulties, and solve key technical problems, we can minimize the investment and make the most of their asts in stock, gain the greatest economic and social benefits. This is a great transformation of the market.
边牧多少钱一只Fourth, NC transformation of the content and gifted missing
In the United States, Japan and Germany and other developed countries, and their machine transformation as new economic growth ctor, the business scene, is in a golden age. The machine, as well as technology continues to progress, is a machine of the "eternal" issue. China's machine tool industry transformation, but also from old industries to enter the CNC technology mainly to the new industries. In the United States, Japan, Germany, with CNC machine tools and tec
hnological transformation of production lines vast market, has formed a CNC machine tools and production lines of the new industry. In the United States, transforming machine tool industry as renewable (Remanufacturing) industry. Renewable industry in the famous companies: Borsches engineering company, atoms machine tool company, Devlieg-Bullavd (Bo) rvices group, US equipment companies. Companies in the United States-run companies in China. In Japan, the machine tool industry transformation as machine modification (Retrofitting) industry. Conversion industry in the famous companies: Okuma engineering group, Kong 3 Machinery Company, Chiyoda Engineering Company, Nozaki engineering company, Hamada engineering companies, Yamamoto Engineering Company.
Machine tools and production line NC transformation main contents of the following: One is the restoration of the original features of the machine tools, production line of the fault diagnosis and recovery; cond NC, in the ordinary machine augends significant installations, or additions to NC system, transformed into NC machine tools, CNC machine tools; its Third, renovation, to improve accuracy, efficiency and the degree of automation, mechanical, electrical part of the renovation, re-asmbly of mechanical parts processing, restore the original accuracy of their production requirements are not satisfied with the latest CNC system update; Fourth, the technology updates or
technical innovation, to enhance performance or grades, or for the u of new technology, new technologies, bad on the original technology for large-scale update or technological innovation, and more significantly rai the level, and grades of upgrading.
Compared with the purcha of new machine, the general can save 60% to 80% of the costs and transforming low-cost. Especially for large, special machine tools particularly obvious. General transformation of large-scale machine, spent only the cost of the new machine purcha 1 / 3, short delivery time. But some special circumstances, such as high-speed spindle, automatic tray switching systems and the production of the installation costs too costly and often rai the cost of 2 to 3 times compared with the purcha of new machine, only about 50 percent of savings investment. but By the u of bed, column, and other basic items are heavy and solid casting components, rather than kind of welding components of the machine after the high-performance,
quality, and can continue to u the new equipment for many years. But by the mechanical structure of the original restrictions, it is not appropriate to the transformation of a breakthrough.
Five ,the choice of NC System
NC system are the three major types of transformation, in accordance with specific circumstances C
hoo.
5.1, stepper motor drive the open-loop system
The rvo drive system is stepper motor, stepper motor power, such as electro-hydraulic pul motor. NC system by nding commands to the progress of pul, the drive control and power amplifier circuit, the stepper motor rotate through the gears with ball screw drive of the implementation of parts. As long as control commands the number of puls, frequency and electricity quence can control the implementation of parts of the displacement movement, speed and direction of movement. Such a system does not require the test will be the actual position and velocity feedback to the input, so called open-loop system, the system accuracy of the displacement in the major decisions of the stepper motor angular displacement accuracy, transmission gear and other components of the leads crew pitch accuracy, the accuracy of the lower displacement. The system is simple, convenient debugging maintenance, reliable, low cost, easy modification success.
5.2, or asynchronous motor DC Motor Drive, grating feedback loop measurement NC system
And the open-loop system is the difference between a system: from the grating, such as position nsors for simultaneous detection device measured the actual position feedback signals, at any tim
e and to compare the value will be the difference between the two enlarge and change, driven implementing agencies , given the speed of elimination of bias towards the direction of movement, until a given position feedback and the actual location of the margin of zero. Feed the clod-loop system in the structure than to the open-loop system into the complex, high-cost, strict requirements on the environment at room temperature. Design and debugging difficult than open-loop system. However, can be compared to the open-loop system into higher accuracy, faster speed, greater power drive characteristic indicators. Under the technological requirements and decide whether or not to adopt this system.
5.3, AC / DC rvo motor drive, the mi-encoder feedback loop NC system
Semi-clod-loop system detection devices installed in the middle of transmission, the implementation of indirect measurement components position. It can only be part of the internal loop compensation system components of the error and, therefore, it compared the accuracy of the clod-loop system of low accuracy, but its structure and debug than simple clod-loop system. Will be in the angular displacement detection devices and speed detection devices and make a rvo motor when there was no need to consider the overall position of the installation of detection devices.
Sixth, the main steps of CNC machine tools
6.1, for the determination of transformation
Through analysis of the feasibility of transforming the future, we can against a Taiwan or a few machines determine the current status of reform programmes, which are generally include:
6.1.1 mechanical and electrical repair of combining
梢瓜Generally speaking, the need for a transformation of the electrical machine, are subject to mechanical repairs. Repairs to determine the requirements, scope, content must be decided by electrical machinery required to transform the structure of the request; transformation to determine electrical and mechanical repair, alteration between the staggered time requirements. The mechanical properties of intact electrical transform the basis of success.
6.1.2 easy first, and to the overall situation after the first local
The removal of the original system must control the original drawings, carefully, to make drawings in a timely manner marked to prevent the demolition or omission (of local circumstances). In the process of demolition will discover some new system design in the gaps, and that should be promptl
y added, removed and parts of the system should be disaggregated, safekeeping, in ca of failure or partial failure reinstated. There is a definite value, and can be ud for spare parts for other machines. Must not extravagantly ud and misplaced.
6.2 reasonable arrangements for a new location and routing system苔白
Under the new system design drawings and reasonable new system configurations, including fixed box, panel installation, alignments, and the fixed position adjustment components, aling and necessary, such as decoration. Connection must be a clear division of work, it was reviewed inspection to ensure connectivity of norms, diameter appropriate, accurate, reliable handsome.
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6.3 Debugging
Commissioning must be identified in advance by the steps and requirements. Debugging should be cool-headed, keep records, in order to identify and solve problems. Commissioning of the first test nsitivity curity protection systems to prevent physical, equipment accidents. Debugging the scene must be cleaned, no superfluous items; coordinates extension units in the campaign centre of the whole trip; empty can test, first empty after loading; can simulate the test, after the first real dynamic simulation; can manually the upper hand After moving automatically.
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七尺之躯6.4, acceptance and post-work
Acceptance of the work to employ the staff to join, has been developed in accordance with the acceptance criteria. The transformation of the late work is also very important, it is conducive to enhancing the level of technical projects and equipment as soon as possible so that production. Acceptance and post include:
6.4.1 machine mechanical properties acceptance
After mechanical repairs and maintenance as well as a full transformation, the mechanical properties of the machine tools should meet the requirement, in the geometric accuracy should be within the limits prescribed.
6.4.2 electrical control function and control accuracy acceptance
Electrical control the various functions of action must be normal, nsitive and reliable. Application control accuracy of the system itlf functions (such as stepping dimensions, etc.) and standard measurement apparatus (such as lar interferometer, coordinate measurement machines) inspection, the scope of accuracy achieved. At the same time also and the transformation of the form
er machine tool accuracy of the various functions and to contrast, poor access to quantifiable indicators.
赞美母爱的句子6.4.3 specimen cutting Acceptance
You can refer to the CNC machine tool cutting at home and abroad specimen standards, qualified operatives, with the programming staff to test cutting. Acceptance specimen cutting
machine stiffness can be cutting, noi, trajectory, and other related actions, the general should not be ud for product components specimen u.
6.4.4 drawings, information acceptance
Machine transformation of the latter should be timely drawings (including schematics, layout plans, wiring diagram, ladder diagram, etc.), information (including various brochures), the transformation of files (including the transformation before and after the various records) summary, collating, transfer to stall. Maintain data integrity, effective, continuous, and that the future stability of the equipment running is very important.
7.4.5 summing up, enhancing
After the end of each should be promptly summed up, helps improve the operational level of technical personnel, but also conducive to the whole enterpri technical progress.
