巴尔查斯涂层介绍一览表(1-3) | |||||||||||
序号 | 涂层代号 | 涂层材料 | 涂层硬度 （HV0.05） | 磨擦系数 | 最大工作温度(°C) | 涂层颜色 | Recommended applications | ||||
1 |
| TiN | 2,300 | 0.4 | 600 | gold-yellow | *steel cutting *punching and forming (when working low-hardness materials) *moulds for the injection moulding of plastics * plungers of diel injection pumps * medical instruments | ||||
2 |
| AlCrN | 3,200 | 0.35 | 1,100 | blue-grey | *Solid carbide end mills and carbide indexable inrts for roughing and finishing * Carbide and HSS hobs * CBN indexable inrts for turning * Aluminium die casting * Hot forging | ||||
3 |
| TiAlN + AlCrN-bad | 3,300 | 0.35 - 0.40 | >1,100 | blue-grey | *On solid carbide end mills for roughing and finishing 才华横溢的意思* Machining of hardened steels (>60 HRC) * High speed cutting (HSC) * Cutting of difficult-to-machine materials | ||||
4 |
| TiCN | 3,000 | 0.4 | 400 | blue-grey | * milling, punching and forming with high mechanical loads * working with interrupted cutting * punching and forming of ferritic and austenitic steels *plastic injection moulding (melts with abrasive fillers or high fibreglass content) | ||||
5 |
| CrN + a-C:H:W | 1,000 / 1,500 | 0.1 – 0.2 | 300 | anthracite | * For components made of soft ba materials (titanium, nonferrous metal alloys, stainless steels) * For high surface pressures * Plain bearings * Gearings | ||||
6 |
| WC/C (a-C:H:W) | 1,500 / 1,000 | 0.1 - 0.2 | 300 | anthracite | * punching and forming (low-lubricant or dry working) * plastic injection moulding (dry running of movable tool components) * gears and ball bearings with high surface pressure levels * precision components of highly stresd combustion engines * systems without lubrication (clean room or foodstuffs technology) * fluid technology components | ||||
7 |
| CrN | 1,750 | 0.5 | 700 | silver-grey | * valve gear components启发式教学 * piston rings * hydraulic pistons * components of textile machines * components for food processing machines | ||||
8 |
| CrN | 1,750 | 0.5 | 700 | silver-grey | * bio-compatible and foodstuff-neutral * medical tools * plastic injection moulding *mirror polished moulds | ||||
9 |
| CrN | 1,750 | 0.5 | 700 | silver-grey | * machining of copper * mi-cold forming of steel and brass * metal die casting *plastic injection moulding (plastics that, during processing, outgas chlorine, fluorine or other aggressive volatile contents) *mechanical engineering (housings, shafts) *titanium components in motor sport and in the aviation industry * | ||||
巴尔查斯涂层介绍一览表(2-3) | |||||||||||
序号 | 涂层代号 | 涂层材料 | 梦见风很大涂层硬度 （HV0.05） | 磨擦系数 | 最大工作温度(°C) | 涂层颜色 | 应用 | ||||
10 |
| Crystalline diamond | 10,000 | --- | 600 | grey | *machining of graphite (e.g. graphite electrodes, crucibles, boats) | ||||
11 |
| Nanocrystalline diamond | 10,000 | --- | 600 | grey | *machining of fibre-reinforced plastics * machining of sandwich and composite materials * machining of aluminium alloys | ||||
12 |
| CrN + a-C:H | > 2,000 | 0.1 - 0.2 | 350 | black | * Engine components (fuel injection systems, valve train components, piston asmbly parts, etc.) * For soft ba materials (titanium, aluminium, copper alloys, stainless steel) * Pumps and compressors (pistons, cylinders, valves, shaft feed-throughs, etc.) * Textile machines * For components expod to high mechanical loads | ||||
13 |
| a-C:H | > 2,000七字春联集锦 | 思想品德自我鉴定100字 0.1 - 0.2 | 350 | black | * Engine components (fuel injection systems, valve trains, pistons, etc.) * Sliding and rolling components (bearing shells, rollers) * Pumps and compressors (pistons, cylinders, valves, shaft feed-throughs, etc.) * Textile machines * Medical technology * Lubricant-free systems | ||||
14 |
| TiAlN | 3,300 | 0.30 - 0.35 | 900 | violet-grey | * HSS and carbide tools expod to high thermal stress (drilling, turning, dry machining, HSC) * plastic injection moulding (moulds with textured surfaces, processing of melts with fibreglass reinforcement) * combustion engine components | ||||
15 |
| TiAlN | 3,300 | 0.25 | 900 | violet-grey | * HSS and carbide tools expod to high thermal stress (drilling to depths > 3D, turning, dry machining, HSC) | ||||
16 |
| TiAlN + WC/C (a-C:H:W) | 3,000 | 0.15 - 0.20 | 800 | dark grey | * tapping and drilling in difficult to machine materials * MQL (minimum quantity lubrication) or dry machining * punching and forming (protection against cold welding) | ||||
| 荷花钻石 | |||||||||||
17 |
| AlCr-bad | 3,000 | 0.25 | 1,100 | copper | * HSS and solid carbide twist drills with internal or external cooling * in all common steel and cast iron qualities * deep-hole drilling with twist drills | ||||
18 |
| TiAlN | 3,400 | 0.30 - 0.35 | 900 | violet-grey | *plastic injection moulding (moulds with textured surfaces, processing of fibreglass-reinforced plastics) * moulds for plastics processing made of steels with low hardness (> 40 HRC) * sheet metal forming of high strength materials * die casting | ||||
19 |
| TiAlN | 3,300 | 0.30 - 0.35 | 900 | violet-grey | * machining of very small parts and structures (e.g. watchmaking and electronics industries, medical equipment, mould-making) | ||||
巴尔查斯涂层介绍一览表(3-3) | |||||||||||
序号 | 涂层代号 | 涂层材料 | 涂层硬度 （HV0.05） | 磨擦系数 | 最大工作温度(°C) | 涂层颜色 | 应用 | ||||
20 |
| a-C:H | 2,500 | 0.10 - 0.20 | 350 | black | *machining of non-ferrous metals (especially aluminium and Al alloys <9% Si), composite materials and plastics *punching and forming with high-loads *plastic injection moulding (processing of highly abrasive plastics, movable mould parts) | ||||
21 |
| AlTiN | 3,300 | 0.4 | 900 | blue-grey | *machining of materials that are difficult to work (titanium alloys, Inconel) *hard machining > 52 HRC *HSC | ||||
22 |
| TiCrN | 2,100 | 0.5 | 700 | dark grey | *tools for demanding sheet metal forming | ||||
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