Date（Orig.）日期（原订）：
Date（Rev.）日期（修订）：
Core Team：核心小组
First Inspection
首检
Process
Inspection
过程检查
Final
inspection
最终检查
Material type 材质American code:AISI 1215
1.Check the material certification
2.Third party test one time two years
1.检查材质证明书
2.每年一次第三方检测
1份/Batch
Incoming inspection report
进料检验报告(编号：LCN-
8F041D)
Outer diameter 外径Ф28 -0.03Micrometer 千分尺(0~25mm)45138483
Incoming inspection report
进料检验报告(编号：LCN-
8F041D)
Striagtness 直线度Striagtness than
0.5mm/1000mm
弯曲程度1000mm范围内小
于0.5mm
Inspection in the designated area welter
the material
在指定区域内滚动检查
Incoming inspection report
进料检验报告(编号：LCN-
8F041D)
Surface defects 表面缺陷No Scratch,
无拉伤、无锈斑……
Visual check 目视
Incoming inspection report
进料检验报告(编号：LCN-
8F041D)
Send out material 发料Send wrong material
发错料
Color mark
颜色标识
Green mark
绿色标识
The operator and warehou
keeper check each other
操作员人员和仓库管理员互相检
验
20Turning 车削加工L-35
Revolution 转数Make program 编程A01-002Program checking程序确认Program checking report 程序确认报告（报告编号：LCN-6F050)
Clamp tooling刀具夹头紧固No dintangle 要求夹紧无
松开动
Check tooling and device用工具检查有
无松动
Tooling Sheet 刀具清单
（编号：LCN-7F106)
1.Turning Facing
光平面Turning tool 车刀 Turning Facing
光平面Rev转速3000rad/min
F进刀量=0.03mm/r
Technice Size
工艺尺寸
2.Drilling hole 钻孔Drilling tool 钻头
Center hole
中心孔
Rev转速2500rad/min
F进刀量=0.03mm/r
Φ5.0Technice Size
工艺尺寸
3.Brilling Hole 镗孔Boring tool 镗刀
20Hole diameter 孔径
Rev 转速3000rad/min
F进刀量=0.02mm/r
Φ5.6 +0.2Ping gauge 塞规(UGZ-***-0001/UGZ-
***-0001)
3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
42Angle 角度20°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
19Hole diameter 孔径Φ5.9±0.1Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)宝虹小学
16Radius 圆角17.5 +0.02/-0.03Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
15Angle 角度14.5+0.2Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002) Reamering tool 铰刀32Angle 角度
Rev 转速1000rad/min
F进刀量=0.02mm/r
20°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
21Hole diameter 孔径Φ5.5 +0.02/-0.005Ping gauge 塞规(UGZ-***-0001/UGZ-***-
0001)
3pcs/ Machine start up or
Change tool
3pcs/3H AQL1.0 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
5.Dilling hole
钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/min
F进刀量=0.03mm/r
Φ10Process technice size
过程工艺尺寸
Methods方法
Product/Process/Spec./Tole
rance
产品/过程/规格/公差
Control Method黄庭坚作品
控制方法
Sample样件
10PCS/Batch
Product
Characteristi
畜牧业发展前景c Class
产品特性分类
Evaluation Measurement Tech.
评价/测量技术
Process
Characteristi
c Class
过程特性分类
Process Name
/Operation
Description
过程名称/操作描述Machine, Device, Jig,
Tools For Mfg.
机器、装置、夹具、
工装
Characteristics特性
No.
编号
Product
产品
Process
过程
Part/Process
No.
零件/过程
编号
Customer Quality Approval/Date (If Required)
顾客质量批准/日期（如需要）：
Other Approval/Date (If Required)
其它批准（如需要）
4 .Reamering hole
铰孔
10Incoming Inspection
进料检验Other Approval/Date (If Required)其它批准（如需要）：
Part Name/Description 零件名称/描述 :
Control Plan
控制计划
***-C
Key window/Phone ：
主要联系人/电话：
Customer Part No./ Rev.
客户零件编号/版本:
key window/Phone ：
主要联系人/电话：Customer Engineering Approval/Date (If Required)
顾客工程批准/日期（如需要）：
10PCS/Batch
10PCS/Batch
Supplier：供方：
过程检查
最终检查
6.Boring hole 镗孔
Boring tool 镗刀18Hole diameter 孔径
Rev 转速3000rad/min
F进刀量=0.02mm/r
Φ12.2+0.04/0Ping gauge 塞规(UGZ-***-0001/UGZ-***-
0001)
3pcs/ Machine start up or
Change tool
3pcs/3H AQL1.0 C=0
1.Inspection report (PIR A01-
002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC控制
中专实习37Jumpness全跳动
Concentricity Gage同轴度仪
(19753-A-10P)
3pcs/ Machine start up or
Change tool
3pcs/3H AQL1.0 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
过程检查最终检查
7.Turning Outside Diameter 车外圆
Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min
Φ14.03
Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H
AQL1.5 C=0Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)Inspection report (PIR A01-Chamfer 倒角F 进刀量=0.03mm/r
1.4±0.015
Projector 投影仪(490127)
新课改下的学生观3pcs/ Machine start up or Change tool
3pcs/3H
AQL1.0 C=0 1.Inspection report (PIR A01-002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC 控制5Outside diameter 外径
Φ12.6
±0.03
Projector 投影仪(490127)
3pcs/ Machine start up or
Change tool
1pcs/3H
AQL1.5 C=0
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)
1Outside diameter 外径
Φ16.18 0/-0.04
Micrometer 千分尺(0~25mm)45138483
3pcs/ Machine start up or Change tool
3pcs/3H
AQL1.0 C=0 1.Inspection report (PIR A01-002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC 控制25
Angle 角度
45.6°
±5°
Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)8.Cutting Groove 割槽
Cutting tool 切断刀
2Outside diameter 外径Rev 转速2500rad/min Ф 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)38Roughness 粗糙度F 进刀量=0.03mm/r
Ra1.6Roughness Tester 粗糙度仪DTS03A 3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)11Width 宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)8Length 长度11.8
±0.2
Projector 投影仪(490127)3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)41Angle 角度3°
±1°Projector 投影仪(490127)3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)26
Radius 圆弧R0.1 +0.1(2X)Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/min F 进刀量=0.03mm/r 23.4±
0.1
Height Tester0~30mm(01194)高度规
3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)10.Drilling hole 钻孔
Drilling tool 钻头
22Inside diameter 外径Rev 转速2500rad/min Φ6+0.1
Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)36Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P)
3pcs/ Machine start up or Change tool
3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)40Roughness 粗糙度F 进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A 3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)14Length 长度9
±0.25
Projector 投影仪(490127)3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)33Angle 角度118°
±3°Contracer 轮廓仪(DD-0009)3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)31
Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H
AQL1.5 C=0
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)11.Drilling hole 钻孔
Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/min F 进刀量=0.03mm/r Φ10Process technice size 过程工艺尺寸
12.Boring Hole 镗孔
Boring tool 镗刀
23Inside diameter 外径Rev 转速3000rad/min F 进刀量=0.02mm/r Φ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)
3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)30Chamfer 倒角0.1*45°Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)13highness 高度 2.5+0.2
Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)12highness 高度 1.2
±0.025
Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)35parallel 平行度Dial indicator 千分表
3pcs/ Machine start up or Change tool
3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)24
Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or
Change tool 3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Turning tool 车刀
6Outside diameter 外径Rev 转速2500rad/min Φ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A
3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)28Chamfer 倒角0.2±0.05
*45°
Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
春意作文逆光拍照>视为是什么意思1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)9highness 高度 3.8
+0.1
Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)29
Chamfer 倒角
0.2±0.1*45°
Projector 投影仪(490127)
3pcs/ Machine start up or Change tool
1pcs/3H
AQL1.5 C=0
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)
13.Turning Outside Diameter 车外圆
过程检查最终检查
7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
27Chamfer 倒角0.3±0.05*20°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5 C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
过程检查
最终检查
3Outside diameter 外径
Φ27.3 +0.06/+0.02
Micrometer 千分尺(25~50mm)451384833pcs/ Machine start up or Change tool
3pcs/3H
AQL1.0 C=0 1.Inspection report (PIR A01-002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC 控制10highness 高度
3.6
+0.05
Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)34Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P)
3pcs/ Machine start up or Change tool
3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool
1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)42
Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool
1pcs/3H
AQL1.5 C=0
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)30
Cleaning 清洗
Automatic ultrasonic cleaning (Machine No.:Q01)
Different parts mix 不同的零件混合在一起
Washing basket 清洗蓝内
Dempty washing basket 使用空的清洗篮
Visual check 目视检查
100%/Shift 100%
Production flow shee
生产流转单 （编号：LCM-7F015)
超声波清洗机 (设备编号：Q01)
Different batches are mix 不同批次混在一起
Different color of flow sheet 不同颜色流转单
Machine no. card on the
washing basket
机器号牌放进清洗篮Visual check
目视检查
10pcs/Shift 100%
Production flow shee
生产流转单 （编号：LCM-7F015)
Consistency 浓度Consistency 4%±2%Consistency
浓度检测仪(设备编号：080923)Note form Temperature 温度65℃±5℃Thermometer 温度计
Note form
Time 时间
30 Minutes / Basket 30分钟 / 篮Set up the washing machine 设定清洗机时间Note form
Change washing solution 更换清洗液
1times / 15 days Visual check 目视检查
Note form
Part Surface bumps 零件表面碰伤
Patrs quantity 零件数量
1 layer of parts on the washing basket
清洗篮内只能放1层零件Check by 20 times magnifier 20倍放大镜目视检查
10pcs/Shift 100%
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)40
Plating 电镀
Salt Spray Test 盐雾试验
198H
Salt Spray Tester 盐雾试验箱
3pcs/Plating start up or Add liquor
Inspection report
检验报告（报告编号：*******）43Plating thickness 镀层Zn:5～10µm
x-ray fluorescence tester X-荧光射线测试仪
3pcs/Plating start up or Add liquor
Inspection report
检验报告（报告编号：*******）
Surface bumps 表面碰伤
Parts accumulate 零件堆积
Put in tray one by one 放进盘子排序摆放Check by 20 times magnifier 20倍放大镜目视检查100%100%
Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Surface is dirty 表面有脏物
Appointed inspection area 指定检查区
Visual check 目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)
Parts surface damage 零件损坏Special packing material 专用包材Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单Quantity 数量
60pcs/ tray 300pcs/box Visual check 目视检查Every batch 每批次
Every batch 每批次Check List 检查清单
Different batches are mix 不同批次混在一起
Label on every tray 每盘贴标签
Visual check 目视检查100%
Production flow shee
生产流转单 （编号：LCM-7F015)Vacuum 抽真空 1 minute 1分钟
Calculagraph 计时器100%
Check List 检查清单
Vacuum 抽真空
Customer Name / Article No/qty /packing date 客户名/品名/数量/日期Visual check 目视检查Every batch 每批次
Every batch 每批次
Check List 检查清单
70
Inspection /Storing 检验/入库
Labeling 贴标签
Customer Name / Article No/qty /packing date 客户名/品名/数量/日期Visual check 目视检查100%Check List 检查清单
Quantity 数量
60pcs/ tray 300pcs/box
Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单Labeling / Quantity 标签/数量
Visual check 目视检查
Every time
Check List 检查清单
80
Shipment /Dock audit 出货/检验
Packing 包装
Final inspection 成品检验
Plastic tray 塑料托盘Box 纸箱Wood block 木板
10pcs/Shift 100%
60
50
Cuting oil not clean up 油污没有清洗干净
-0.1
+0.2
