Question Number Question Requirements and Guidance Objective Evidence N/A
Satisfa
ctory广州培训学校
Not
Satisfac
tory
Needs
Immediate
Action
1.1Is there a dedicated and
qualified plating person on-
site?
在生产现场是否具备一位精通
电镀、具资格的人员?
To ensure readily available experti, there shall be a dedicated and qualified plating
person on the site. This individual shall be a full-time employee and the position shall
be reflected in the organization chart. A job description shall exist identifying the
qualifications for the position including chemical and plating knowledge. The
qualifications shall include a minimum of 5 years experience in plating and surface
finishing or a combination of formal chemistry/chemical engineering education and
plating experience totaling a minimum of 5 years. 为确
保在生产过程中随时得到专业人员的援助,在生产现场应安排一位精通于电镀和具资
格的人员。该人员应是全职的,其具体职责应在组织架构图中进行阐明。其工作的描
述应包括确定此位置所应具备的资格(包括化工以及电镀方面的知识)。上述的资格
包括:在电镀及表面处理方面至少有5年经验,或接受过正式的化学或化工教育及从事
电镀方面的工作至少5年
1.2Does the plater perform
advanced quality planning? 电
镀厂是否执行了先期质量计划
(AQP)?
The plater shall incorporate a documented advance quality planning procedure. A
feasibility study shall be performed and internally approved for each part. Similar
parts can be grouped into part families for this effort as defined by the plater. After
the part approval process is approved by the customer, no process changes are
allowed unless approved by the customer. The plater shall contact the customer
when clarification of process changes is required. This clarification of process
changes shall be documented.
小组应编制一个具文件证明的先期质量计划程序(AQP),并执行相应的可行性分析
及对每个部件的内审。相似的部件可并入一类,具体如何划分由小组定义。在客户批
准了部件生产过程后,任何过程更改未经客户同意不得通过。当确实需要更改时,电
镀厂应与客户联系。对该过程更改的具体阐述应进行归档处理。
Special Process: Plating Process Asssment (General Facility Overview)
Section 1 - Management Responsibility and Quality Planning
Asssment
Question Number Question Requirements and Guidance Objective Evidence N/A
Satisfa
ajuctory
Not
Satisfac
tory
Needs
Immediate
Action Special Process: Plating Process Asssment (General Facility Overview)
Asssment
1.3Are plater FMEA's up to date
and reflecting current
processing?
电镀商所提供的FMEA是否已
更新并反映当前的状况?
The plater shall incorporate the u of a documented Failure Mode and Effects
Analysis (FMEA) procedure and ensure the FMEAs are updated to reflect current
part quality status.
The FMEA shall be written for each part or part family or they may be process-
specific and written for each process. In any ca, they shall address all process
steps from part receipt to part shipment and all key plating process parameters as
defined by the plater. A cross-functional team shall be ud in the development of
the FMEA. All characteristics, as defined by the plater and its customers, shall be
identified, defined, and addresd in the FMEA. 小组应并入已归档
的FMEA 程序并确保其已进行更新以及反映当前最新的部件质量状况。FMEA应针对每
道工序、每个部件或每类部件或其过程是针对每个被指定的过程。在任何情况下,
FMEA中应列出所有加工工序(从部件的接收到出货),所有关键的电镀过程参数应由
项目小组进行定义。一个交叉功能的小组应被FMEA的发展所应用。所有特殊特性(项
目小组以及客户所指定的)应该被定义、详细阐明于FMEA中
1.4Are finish process Control
Plans up to date and reflecting
current processing?
所有整理完善的控制计划是否
进行了更新并反映当前的最新
状况?
The plater shall incorporate the u of a documented Control Plan procedure and
ensure the Control Plans are updated to reflect current controls. The Control Plans
shall be written for each part or part family or they may be process-specific and
written for each process. In any ca, they shall address all process steps from part
receipt to part shipment and identify all equipment ud and all key plating process
parameters as defined by the plater. A cross-functional team, including a production
operator, shall be ud in the development of Control Plans, which shall be
consistent with all associated documentation such as work instructions, shop
travelers, and FMEAs. All special characteristics, as defined by the plater and its
customers, shall be identified, defined, and addresd in the Control Plans. Sample
sizes and Frequencies for evaluation of process and product characteristics shall
also be addresd consistent with the minimum requirements listed in the Process
Tables.
pilot是什么意思小组应编入具证明文件的控制计划程序的使用并确保该控制计划是已更新的、反映当
前的控制状态的。控制计划应针对每个部件或相似部件群或指定的加工过程以及针对
admonition每个加工过程步骤。在任何情况下,CP应对所有加工工序进行阐述(从部件的接收到
出货),且所有确定需用的设备以及电镀过程中的关键参数(由小组定义)均需列入
其中。一个具交叉功能的小组,包括生产操作员,也应列入控制计划的进程中,其应
推荐信英文
与所有相关的文件如作业指导书,工作指令以及FMEA相一致。对于所有特殊特性(小
组或客户所指定的),应被识别、定义并注明于控制计划中。样品的尺寸以及过程评
估的频率,部件的特性也应列入并与过程表中所列的最低要求相一致
Question Number Question Requirements and Guidance Objective Evidence N/A
Satisfa
ctory
Not
Satisfac
tory
Needs
Immediate
Action Special Process: Plating Process Asssment (General Facility Overview)
Asssment
1.5Are all plating related and
referenced specifications
current and available? For
example: SAE, AIAG, ASTM,
General Motors, Ford, and
Chrysler.
所有与电镀相关的技术规范是
否是当前的、适用的?如:
SAE, AIAG, ASTM, General
Motors, Ford, and
DaimlerChrysler.
To ensure all customer requirements are both understood and satisfied, the plater
shall have all related plating and customer referenced standards and specifications
电影i do
available for u and a method to ensure that they are current. Such standards and
specifications include, but are not limited to, tho relevant documents published by
SAE, AIAG, ASTM, General Motors, Ford, and Chrysler. The plater shall have a
process to ensure the timely review, distribution, and implementation of all customer
and industry engineering standards and specifications and changes bad on
customer-required schedule. This process shall be executed as soon as possible
and shall not exceed two weeks. The plater shall document this process of review
and implementation, and it shall address how customer and industry documents are
obtained, how they are maintained within the plating organization, how the current
status is established, and how the relevant information is cascaded to the shop floor
within the two-week period. The plater shall identify who is responsible for performing
the tasks.
为确保对所有客户要求的理解和满足,小组应具备适用的所有与电镀相关的以及客户
参考的标准及技术规范,且需确保均是当前的。这些标准和技术规格包括(但并不限
于)那些由SAE, AIAG, ASTM, General Motors, Ford以及DaimlerChrysler所发行的相
关文件。对于所有的客户、IE标准及技术规范和客户要求的变更,小组应具备一过程
计划以确保能够进行及时的审核、放行和执行。此过程应尽快实施(不得超过两周)
。
该小组应对审核、执行的过程进行检验,并应阐明客户以及工业文件是如何获得,
在组织内部是如何进行维护,当前的状况是如何建立,在两周的周期内相关的信息是
如何传达到车间的。该组织应确定执行以上任务的人员
Question Number Question Requirements and Guidance Objective Evidence N/A
Satisfa
ctory
Not
Satisfac
tory
Needs
Immediate
Action Special Process: Plating Process Asssment (General Facility Overview)
Asssment
1.6Is there a written process
specification for all active
process?
对于所有现行的过程是否具备
一过程技术规范?
The plater shall have written process specifications for all active process and
identify all steps of the process including relevant operating parameters. Examples of
operating parameters include process temperatures, cycle times, load rates, rectifier
ttings, etc. Such parameters shall not only be defined, they shall have operating
tolerances as defined by the plater in order to maintain process control. All active
2012安徽中考英语process should have a written process specification. The process specifications
may take the form of work instructions, job card, computer-bad recipes, or other
similar documents.
电镀商应对所有现行的过程作一份过程技术规范,并确定所有过程步骤(包括相关的
操作参数,如:加工温度,周期,负载率以及整流器的参数设置等)。为了维护过程
控制,这些参数应有相关的操作公差(小组所定义的)。所有现行的过程具有相应的
过程技术规范。这些过程技术规范可以作业指导书,工作卡,计算机系统,或其他类
似的文件形式存在。
1.7Has a valid product capability
study been performed initially
and after process change?
在首次和过程更改后是否对该
部件的制程能力进行了研究?
To demonstrate each process is capable of yielding acceptable product the plater
shall perform product capability studies for the initial validation of each process, after
relocation of any process equipment, and after a major rebuild of any equipment.
The plater shall define what constitutes a major rebuild. Initial product capability
studies shall be conducted for all plating process per line as defined in scope of
work and in accordance with customer requirements. Capability study techniques
shall be appropriate for the plating product characteristics, e.g. plate thickness,
corrosion resistance, etc.. Any specific customer requirements shall be met. In the
abnce of customer requirements, the plater shall establish acceptable ranges for
measures of capability. An action plan shall exist to address the steps to be followed
in ca capability indices fall outside customer requirements or established ranges.
为证明每个过程是能够让客户所接受的,小组应针对每道工序的首次确认后、任何加
工设备的重置后以及任何设备的主要重建后进行产品的制程能力分析。小组应定义什
么情况为主要重建。首件的能力分析应对电镀的所有过程(根据工作范围所决定的生
产线路)有积极的指导作用,其应与客户要求相一致。能力分析技术应适于电镀部件
的特性,如:膜厚,抗腐蚀等。应满足客户所指定的所有要求。若不存在客户要求,
对于产能的测定小组应建立一个可接受的范围。当产能指数降到低于客户要求或所建
立的范围时,应执行一注明随后应进行的工序的行动计划。
Question Number Question Requirements and Guidance Objective Evidence N/A
Satisfa
ctory
Not
Satisfac
tory
Needs
Immediate
Action Special Process: Plating Process Asssment (General Facility Overview)
Asssment
1.8Does the plater collect and
analyze data over time, and
react to this data?回应英语
随着时间的过去,电镀商是否
对资料进行收集和分析,并对
其采取相应的措施?
The analysis of products and process over time can yield vital information for
defect prevention efforts. The plater shall have a system to collect, analyze, and
react to product or process data over time. Methods of analysis shall include
ongoing trend or historical data analysis of special product or process parameters.
skyviewThe plater shall determine which parameters to include in such analysis.
随着时间的过去,对部件以及过程的分析能导出不良防护的重要信息。小组应具备集
收集、分析以及对部件或过程的过期资料所采取的行动于一体的系统。分析方法应包
括对目前的趋势或对特殊部件或过程参数的历史纪录的分析。该组织应确定对哪些参
数进行此类分析。
1.9 Are records retained and
available?
记录是否保存并可得?
All process control and testing records must be retained for a minimum of one开创者
calendar year after the year in which they were created.
所有过程控制和测试报告在其创建以后,至少保存一年的记录。
1.10Does management review and
verify bake oven logs for parts
requiring hydrogen
embrittlement relief every 24
hours?
对于要求降低氢脆现象的部
件,管理人员是否每24小时对
该烤箱日志进行审查和校验?
Management shall review the oven monitoring systems/logs at intervals not to
exceed 24 hours or prior to parts being relead for shipment. The plater shall have
reaction plans for non-conformances to process requirements. This is to contain, at
minimum, requirements for quarantining material and notifying customer.
管理人员应对烤箱的监控系统进行间歇性的审查(不能超过24小时)或在出货之前进
行。电镀厂对于电镀不均的现象应有相关的措施计划,这些至少包括对隔离材料的处
理以及知会客户。