testreport

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TestReportEN61242Rev.00/2003-05

TESTREPORT

EN61242

Electricalaccessories

Cablereelsforhouholdandsimilarpurpos

ReportreferenceNo......................:

Testedby

(printednameandsignature)..........:.....................................................

Approvedby

(printednameandsignature)..........:.....................................................

Dateofissue...................................:

ThisreportisbadonablanktestreportthatwaspreparedbySGSFimkoLtdusinginformationobtained

odifiedbyTÜVPS.

TestingLaboratoryName.............:

Address...........................................:

Testinglocation...............................:

Applicant'sName..........................:

Address...........................................:

..........................................................:

Testspecification

Standard...........................................:EN61242:1997+A11:2004

Testprocedure................................:

Proceduredeviation........................:N/A

Non-standardtestmethod...............:N/A

TestReportFormNo.....................:

TRForiginator.................................:TÜVPS

MasterTRF.....................................:

Copyright©2001IECSystemforConformityTestingandCertificationofElectricalEquipment(IECEE),

Geneva,htsrerved.

Thispublicationmaybereproducedinwholeorinpartfornon-commercialpurposaslongastheIECEEisacknowledgedascopyright

akesnoresponsibilityforandwillnotassumeliabilityfordamagesresultingfromthereader’s

interpretationofthereproducedmaterialduetoitsplacementandcontext.

Testitemdescription....................:

Trademark.......................................:

Modeland/ortypereference...........:

Rating(s)...........................................:

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ReportNo.:

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Testitemsparticulars:

Natureofsupply...............................:

Maximumload..................................:fullyreeledW

Methodofu........................................portable/fixed

Methodofwindingtheflexiblecable.....hand-operated/automatic

Methodofconnectingtheflexible

cable......................................................

rewirable/non-rewirable

Degreeofprotectionagainstelectric-

shock:....................................................

normalprotection/increadprotection

Degreeofprotectionagainstharmful

ingressofwater.....................................

notprotected/protectedIPX4/protectedIPX5

Protectionagainstexcessive

temperatures:........................................

incorporatingthermalcut-outsand/orcurrentcut-outs/

not-incorporatingthermalcut-outsorcurrentcut-outs

Testcaverdicts

Testcadoesnotapplytothetest

object....................................................

N/A

Testitemdoesmeettherequirement..P(ass)

Testitemdoesnotmeetthe

requirement..........................................

F(ail)

Testing

Dateofreceiptoftestitem...................

Date(s)ofperformanceoftest.............

Generalremarks

Thisreportshallnotbereproducedexceptinfullwithoutthewrittenapprovalofthetestinglaboratory.

Thetestresultsprentedinthisreportrelateonlytotheitem(s)tested.

”(eremark#)"referstoaremarkappendedtothereport.

"(eAnnex#)"referstoanannexappendedtothereport.

Throughoutthisreportacommaisudasthedecimalparator.

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Copyofmarkingplateandsummaryoftestresults:

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6.6Cablereelswithoutthermalorovercurrentcut-outnotallowedinGermany,

Denmark,Finland,Norway,exZB

7MARKING

Ratedvoltageinvolts..........................................:

Symbolforthenatureofsupply...........................:

Name,trademarkoridentificationmark.............:

Typereference....................................................:

Symbolfordegreeofprotection..........................:

Ordinarycablereelshavetobearawarning”For

uindryroomsonly”SeeannexZB

Maximumloadfor

-fully-reeledconditions.......................................:

-fully-extendedconditions...................................:

"Warning–donotexceedthemaximum

allowableload"fornotprotectedcablereels

Cablereelswithathermaland/orcurrentcut-

outs:

instructionclearlystatinghowtoretthedevice

Rewirablecablereelsshallbemarkedwith:

-terminalsfortheneutralconductorletterN

-earthingterminalarthsymbol

-markingindicatingcross-ctionalarea,type

length

8PROTECTIONAGAINSTELECTRICSHOCK

8.1Livepartsarenotaccessible

Complianceischeckedbyinspectionifnecessary,le

reelswithincreadprotectionagainstelectricshockthetestof8.1.2isalso

applied

8.1.1

Standardtestfinger10N±1N,voltagenotless

than40Vandnotmorethan50V

Partsofelastomericorthermoplasticmaterial,1

mintoaforceof75N

8.1.2Straightrigidsteelwire,forceof1N+0,1/0N

8.2Partsprovidingprotectionagainstelectricshock

havemechanicalstrengthandshallbereliably

cured

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9PROVISIONFOREARTHING

9.1Forrewirablecablereelshavingbasicinsulation

only:

theearthingterminalshallcomplywithclau10

theearthingterminalshallbelocatedtothe

terminalsforcurrentcarryingconductors

internalconnectionsindepentoftheconnection

oftheflexiblecable

socket-outletsshallpreventinrtionofplugs

withclass0equipment

NotapplicableinDenmark,eannexZB

9.2Allpartsoftheearthingterminalsshallbesuch

thatthereisnoriskofcorrosion

9.3Precautionstoavoidtheriskofcorrosion

9.4Accessiblemetalpartspermanentlyandreliably

connectedtotheearthingterminal

9.5Theearthconnectionshallbeeffectivelyensured

9.6Earthingterminalsintendedfortheconnectionof

flexibleexternalconductorsshallbedesigned

withamplespaceforslackoftheearthing

conductor

Complianceischeckedbythetest

9.7Internalearthingcircuit,indcludingjointscontacts

andthelikeoflowelectricalresistance

,voltagenotexceeding12V,1,5

timesratedcurrentofthecableor25A

Resistanceshallnotexceed0,05Ω

9.8Accessiblepartsinsulatedbybasicinsulation,

connectionbetweenearthingterminalaccessible

metalpartsoflowelectricalresistance

,voltagenotexceeding12V,1,5

timesratedcurrentoftheflexiblecableor25A

Resistanceshallnotexceed0,1Ω

9.9Internalmovableearthcontacts

9.9.1Movableearthcontactsshallbeduplicated

9.9.2Movableearthcontactsshallbeduplicated,bea

ballbearing,aplainbearingorthelike,ifofmetal

10TERMINALSANDTERMINATIONS

10.1Non-rewirablecablereelswithsoldered,welded,

crimpedorequallyeffectiveconnections

Connectionsbycrimpingapre-solderedflexible

conductroarenotpermitted

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10.2Rewirablecablereelswithscrew-typeterminals

-clampingnotrvetofixanyothercomponent

-internalconnectionsshallbeindependent

10.3Terminalswithscrewclamping

10.3.1Properconnectioncross-ctionalareasas

shownintable1

10.3.2Connectedwithoutspecialpreparation

10.3.3Adequatemechanicalstrength

10.3.4Resistanttocorrosion

Terminalsfoferrousmaterial,testofCl.26

10.3.5Terminalsdoesnotworkloo,creepage

distancesandclearancesarenotreducedbelow

valuesinCl.24

10.3.6Clampconductorwithoutunduredamage

Clampingscrewsofnutstightenedwithtorque...:

-height.................................................................:

Rotatedatarateof(10±2)rev/min

Neitherslipoutnorbreak,norbedamaged

10.3.7Clampconductorreliablybetweenmetalsurfaces

Smallestcross-ctionalarea(mm2)...................:

Largestcross-ctionalarea(mm2)....................:

Torque.................................................................:

Pull.......................................................................:

Conductornotmovenoticeably

10.3.8Conductorcannotslipout

Largestcross-ctionalarea...............................:

Torque.................................................................:

Nowireshallhaveescaped

10.3.9Adequatelylockedagainstaccidentallooning

andwithouttheaidofatool

11FLEXIBLECABLESANDTHEIRCONNECTION

11.1Cablereelsbeprovidedwithflexiblecable

complyingwithHD21orHD22notlighterthan

ordinarytoughrubbersheatedflexiblecable,type

H05RR-ForlightPVCsheatedflexiblecable,

H03VV-ForH03VVH2-F

11.1.1Minimumcablesize:

-upto6Amin0,75mm2

-10Amin1,10mm2

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-16Amin1,5mm2

11.1.2Samenumberofconductorsaspolesinplugand

socket-outlets

Conductortoearthingcontactidentifiedby

green/yellow

11.1.3Maximumlengthcable

Cross-ctionalareaof

flexiblecable;mm2

0,7511,52,5

Length;m304060100

11.1.4Strandedconductorendnotconsoldatedbysoft

solderingorobviatetheriskbadcontactdueto

coldflowofthesolder

11.2Providedwithanchoragesothattheconductors

arerelievedfromstrain,twisting,andtheir

coveringprotectedfromabrasion

Anchorageofinsulatingmaterial,orinsulating

lining

11.3Rewirablecablereels:

-clearhowrelieffromstrainandpreventionfrom

twistingiffected

-anchorage,orpartsofitintegralwithorfixedto

partsofcablereel

-anchoragesuitablefordifferenttypescables,

metalpartsanchorageinsulatedfromearthing

circuit

-anchoragesothatreplacementofcableis

easilypossible

-clampingscrewsoperatedwhenreplacing

cable,notrvetofixanyothercomponent

11.4Pulltestfollowedbytorquetest:

100timestoapull

-60Nnotexceeding1,0mm2

-80Ngreaterthan1,0mm2

1mintorqueof0,25Nm

-duringtest,cablenotdamaged

-aftertest,notdisplacedmorethan2mm,ends

ofconductorsnotmoved

11.5Cableprotectedagainstdamageduetoopening

forpassageofcable25timespull60Nmost

unfavourabledirection,each1s

Aftertest,cablenotdamaged

11.6Ratedcurrentplug,notlessthanratedcurrentof

cablereel

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12CONSTRUCTION

AUSTRIA:

4,

eannexZB

12.1Cablereelssoconstructedthatdiameterisat

leasteighttimesmaximumdiameterofcircular

flexiblecableoreighttimesaverageofmaximum

lowerandupperdimensionsofflatcable

12.2Accesiblemetalpartsinsulatedbybasic

insulationonly,reliablyconnectedtoearthing

SuchcablereelsarenotallowedinDenmarkand

Portugal,eannexZB

NORWAY,SWEDEN:

Handleorpartstobetouchedforturninghaveto

beinsulated,

eannexZB

Otheraccessiblemetalpartsbeingparatedby

doubleorreinforcedinsulation

12.3Rewirablecablereels

-conductorasilyintroducedintoterminals

-correctpositioningofconductors

-windinginsmoothspacewithoutsharpedges,

burrsandthelike

-internalwiringremaincurelyfixed

-arrangementofterminalstoallowcableeasily

introducedandconnectedwithoutdamaging

insulation

12.4Inletopeningsinmetalprovidedwithinsulating

material

12.5Non-rewirablecablereels

-cablecannotbeparated

-cannotbeopened

12.6Cablespreventedfromcontactwitmovingparts

whichmightcaudamagetothecable

12.7Distancebetweenbareliveconductorsand

accessiblemetalpartscured

12.8Cablereelssoconstructedthatthereisnoriskof

contactbetweenlivepartsandaccessiblemetal

partsduetoloonedwiring,screwsorthelike

12.9Insulatinglinings,barriersadequatemechanical

strengthandcuredreliable

12.10Cablereelsconstructedwithoutfreeopenings

coversforliveparts

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12.11Thermalcut-outsandcurrentcut-outs:

-trip-free

-non-lf-rettingtype

-canberetwithoutopeningcoversfor

terminals

-ttingoftemperatureorcurrentcannotbe

altered

-shalldisconnect:

a)atleast1poleintwo-polecablereels

b)allpoles,excepttheneutralpole,inother

cablereels

Fus:notpossibletochangewithhigherrating

BELGIUM,DENMARK,FINLAND,NORWAY

cablereelswithfuarenotallowed

eannexZB

Protectiveconductor,notinterrupted

12.12Cut-outsnotlf-retatlowtemperature

Cut-outkeptat–10°C±2°Cfor8h

DENMARK,FINLAND,NORWAY,SWEDEN

-25°C±2°Cfor18h

SeeannexZB

12.13Switchesdisconnectallpoles

Protectiveconductornotinterrupted

12.14Inletbushingsreliablyfixedandpreventdamage

Inletbushingsnotmadeofelastomericmaterial

12.15CablereelswithRCCB´snomorethan2mcable

onsupplysideoftheRCCB

12.16RCCB´sincablereelshaveamaxratedresidual

current30mA

13COMPONENTS

Componentsincorporatedorintegratedcomply

withtherelevantstandards

SeeAnnex

Componentssuittheconditionsoccurring

Plugsandsocketsinlinewithnationalsystem

wherecablereelisgoingtobesold

14RESISTANCETOAGEING

Cablereelsmaterialsufficientlyresistantto

ageing

Acceleratedageingtest,followedimmediatelybytestsinclaus15and17

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(70±2)°Cforvendays(168h)

Nocrackvisiblematerial,notstickyorgreasy

15RESISTANCETOHARMFULINGRESSOFWATER

Enclosureprotectedagainstsplashingwaterorwaterjets,degreeofprotectionin

accordancewiththeclassification

TestforIPX4accordingtotherequirementofIEC529

TestforIPX5accordingtotherequirementofIEC529

Electricstrengthtestspecifiedin17.2

Waternotenteredinappreciableextentandnot

reachedliveparts

16RESISTANCETOHUMIDITY

Proofagainsthumidityinnormalu

Humiditycabinet

-twodays(48h)forordinary

-vendays(168h)forsplash-proofandjet-

proofcable

Insulationresistanceandelectricstrength

specifiedin17.1and17.2

Nodamage

17INSULATIONRESISTANCEANDELECTRICSTRENGTH

m

insulationresistance:5MΩ

a)betweenpolesandbody

b)eachpoleandallothersconnectedtothebody

c)metalenclosureandfoilininnersurface

d)accessiblemetalofanchorageandearthing

e)accessiblemetalofanchorageandametalrod

inrted

17.21min;1250V

1min;2000V

Accessiblemetalpartsnotearthed4000V

a)betweenpolesandbody

b)eachpoleandallothersconnectedtothebody

c)metalenclosureandfoilininnersurface

d)accessiblemetalofanchorageandearthing

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e)accessiblemetalofanchorageandametalrod

inrted

Noflashoverorbreakdown

18NORMALOPERATION

18.1Cablereelsshallwithstandmechanical,electrical

andthermalstress

18.2Neutralandearthingconductor,

-loadedcurrent...................................................:

-cross-ction.....................................................:

Resistancemaynotexceed0,05Ω

Testrepeatedafternormaloperationdescribedin18.3andelectricstrengthtest

of18.4

Increaofresistancenormorethan50%

Maximumof0,075Ωforphaconductor(s)and

neutral

Maximumof0,05Ωforearthingconductor

18.3Flexiblecableunreeledandrecoiledasinnormaluatmaximumrateof

0,5m/s,testcarriedoutasin18.3.1to18.3.3

18.3.1Hand-operatedcablereelsnotincorporatingmovablecontacts:

-totallengthisunreeled

-cyclesofoperationis100

-nodamage

-nolooningofelectricalconnections

-nolooningofmechanicalpartsor

connections

-nodamagetothesheathorinsulationcable

18.3.2Hand-operatedreelsincorporatingmovablecontacts

-cableisunreeled,rotatingpartmakestworevolutions,andtwoturnscable

remainonthereel

-recoilingcableundertensionapplyingaforceadaptedtothereelingforce

-cyclesofoperationis10000

-nodamage

-nolooningofelectricalconnections

-nolooningofmechanicalpartsor

connections

-nodamagetothesheathorinsulationcable

18.3.3Automaticcablereels

Cableunreeled,rotatingpartmakestworevolutions,andtwoturnsofcable

remainonthereel

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Recoilingcableundertensionapplyingaforceadaptedtothereelingforce

-cyclesofoperationis10000

Cableofaautomaticreturnmechanismfully-unreeledandreturnunhindered100

times

-nodamage

-nolooningofelectricalconnections

-nolooningofmechanicalpartsor

connections

-nodamagetothesheathorinsulationcable

18.4Electricstrengthtest,reducedby500V

a)betweenpolesandbody

b)eachpoleandallothersconnectedtothebody

c)metalenclosureandfoilininnersurface

d)accessiblemetalofanchorageandearthing

e)accessiblemetalofanchorageandametalrod

inrted

Noflashoverorbreakdown

Nobreakageofelectricalconnectionsor

conductors

19TEMPERATURERISEINNORMALUSE

19.1Cablereelsnotattainexcessivetemperatures

19.2Temperatureri(eappendedtable)

Portablecable;

testcornerconsists,rightangles,ofblack-

paintedplywood

Fixedcable;

mountedonthewallorceilingtestcorner,ceiling

andtwowallsrightangles,ofblack-painted

plywood

Cablereelsloadedwithratedpowerforunreeled

andreeledcondition

Cout-outsshallnotoperate

Cablereelnodeformationordamage

20TEMPERATURERISEUNDEROVERLOADCONDITION

20.1Conditionsdescribedinclau19,loadedwithhighestcurrentatwhichthecut-

outwillnotoperate

Thetemperaturerioftable6shallnotexceed

morethan25K

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Conditions:

-nodeformationaffectingprotectionagainst

electricshock

-noshort-circuitordamageinsulation

Electricstrengthtestvoltagereducedby500V

Cut-outnotdeformedordamaged,andpret

valuenotchanged

Earthconnectionnotimpaired

20.2Conditionsdescribedinclau19

Load;

correspondingto1,5timesmaximumrated

currentofsocket-outletsinwhichtheplugmay

beinrted

1,5timesratedcurrentoftheprotectivedevice

Conditions;

nodeformationaffectingprotectionagainst

electricshock

Pullappliedwithoutjerks

60N

80N

Dielectrictestasspecifiedin17.2reducedby500V

Theextendedpartofcableimmerdinwaterfor1h

Voltageappliedbetweenconductorsandthewaterfor5min

Thecablereelshallnothavecaughtfire

21MECHANICALSTRENGTH

21.1Cablereelshaveadequatemechanicalstrength

andwithstandroughhandling

21.2Blowsappliedbythespring-operatedimpact-testapparatus

Portablecablereelsnonprotectedagainst

harmfulingressofwateratatemperatureof-

-5°C

Portablecablereelsprotectedagainstsplashing

waterorwaterjetssubjectedatatemperature

of-5°C±2°C

DENMARK,FINLAND,NORWAY,SWEDEN

-15°C±2°C

SeeannexZB

21.3Fall10timesmostonerouswayfromaheightof

0,75montoaconcretefloor

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21.4Fall10timesfromacarryinghandleheightof

0,75montoaconcretefloor

21.5Overturned10timesinthemostunfavourable

directionnotmorethanthreetimesinthesame

direction

21.6Afterthetestsof21.2to21.6protectionagainst

electricshocknotaffected,

particular:

-socket-outletsconnectionsnotworkedlooor

damaged

-coversorenclosuresshownocracks

-insulatingbarriersorotherinsulatingmaterial

notdamaged

21.7Screwedglands

Theglandtightenedwithtorquefor1min(Nm)..:

Glandsandenclosurenotdamaged

22RESISTANCETOHEAT

22.1Cablereelssufficientlyresistanttoheat

22.2

1hinheatingcabinet100°C±2°C

Notundergoanychangeimpairingfurtheru,

andalingcompoundnotflow

Noaccesstoliveparts

Markingstilllegible

22.3Ball-pressuretest,force20N

Temperature(°C).................................................:

Diameteroftheimpressionshallnotexceed

2mm

23SCREWS,CURRENT-CARRYINGPARTSANDCONNECTIONS

23.1Connections,withstandmechanicalstress

Screwswhichtransmitelectricalcontactpressure

screwedintometal

Screwsornutsaretightenedandlooned:

10times

5times

Crossctionalarea............................................:

Terminalsnotworklooandnodamage

23.2Screwsinthreadofinsulatingmaterialand

operatedwhilecablereelmountedand

connected,correctintroductionensured

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23.3Contactpressurenottransmittedthrough

insulatingmaterial

23.4Screws,nutsandrivetswhichrveelectricalas

wellasmechanicalconnections,lockedagainst

looningorturning

23.5Current-carryingpartsofmetalshallhavemechanicalstrength,electrical

conductivityandresistancetocorrosionadequateforintendedu

-copper

-alloycontainingatleast58%copper

-stainlesssteel

-steelwithelectroplatedcoatingofzinc

-steelwithelectroplatedcoatingofnickel

-steelwithelectroplatedcoatingoftin

23.6Current-carryingpartsnotmadeofsteelwith

electroplatedcoating

23.7Thread-forming/thread-cuttingscrewsnotud

forconnectionorcurrent-carryingparts

23.8Threadcuttingcrewsnotudwhereurneeds

toremovethem

23.9Screwsoperatedwhenmountingthecablereel

notofsoftmetal

23.10Contactssubjectedtoslidingactionofmetal

resistanttocorrosion

24CREEPAGEDISTANCES,CLEARANCESANDDISTANCESTHROUGH

SEALINGCOMPOUND

Seeappendedtable

25RESISTANCETOABNORMALHEAT,FIREANDTRACKING

25.1Resistancetoabnormalheatandfire,glowwiretestaccordingIEC695-2-1,

claus4to10

Testtemperatureof850°Cparts........................:

Testtemperatureof750°Cparts........................:

Testtemperatureof650°Cparts........................:

Novisibleflameandglowing

Flamesandglowingextinguishwithin30s

Noignitionoftissuepaperorscorchingofthe

board

25.2Resistancetotracking

ProoftrackingtestspecifiedinIEC112,using

testsolutionA,testvoltage175V,50drops

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Noflashoverorbreakdown

26RESISTANCETORUSTING

Surfacesshallshownosignsofrust

27EMC

27.1Immunity,onlywhenelectronicalcomponents

incorporated

27.2Emission,onlywhenelectronicalcomponents

incorporated

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19TABLE:temperatureriinnormalu

MaximumnormaltemperaturerisTemperature

riK

ResultVerdict

Parts

Rubberinsulationofwiring35

Polyvinylchlorideofwiring45

Cord-sheathudassupplementaryinsulation35

Siliconerubber145

Rubberforparts,thedeteriorationofwhich

couldaffectsafety

-udassupplementaryorreinforced

insulation

40

-inothercas50

Materialudasinsulationotherthanforwires

-mouldingof:

phenol-formaldehydewithcullulo

filler

85

phenol-formaldehydewithmineralfillers100

melamine-formaldehyde75

urea-formaldehyde65

-polyesterwithglass-fibrereinforcement110

-siliconerubber145

-polytetrafluoroethylene265

-puremicaandsinteredceramicwhenudas

supplementaryorreinforcedinsulation

400

-thermoplasticmaterial

Testcorner60

Slidingcontacts65

Handlesandsimilarparttouchedbyhand:

-ofmetal40

-ofinsulatingmaterial50

Terminals60

LampholderE27:

-metalorceramic160

-insulatedotherthanceramic120

LampholderE14,B15,B22:

-metalorceramic130

-insulatedotherthanceramic90

-withT-markingT-25

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24TABLE:creepagedistances,clearancesanddistancesthroughaling

compound

Description

Ratedvoltageofthecablereal

ResultVerdict

Uptoandincluding250VOver250Vuptoand

including440V

Creepage

distance

ClearanceCreepage

distance

Clearance

1Betweenlivepartsof

differentpolarity

3343

2Betweenlivepartsand

a)theearthingcontact

oraccessibleearthed

metalparts

3343

b)accessiblemetal

partsparatedfromlive

partsbyreinforced

insulationordouble

insulation

6686

c)othermetalparts

paratedfromliveparts

byfunctionalinsulation

3343

3Betweenaccessible

metalpartsandother

metalpartswhichare

paratedfrom

accessiblemetalpartsby

supplementaryinsulation

3343