18Tests
18.1Thespecificationsandorderfortestsarenotedinthesubquentpartsofthisstandard.
18.2Unlessotherwispecified,alltestsshallbeconductedatthesupplyvoltagesspecifiedinTable12.480V的电压进行
18.3Whenmarked,theprimaryinputinamperes,voltamperes,orwattsshallnotexceedthemarkedratingbymorethan
10percentwhenthetransformerisoperatedfromasupplycircuitoftheratedvoltageorvoltagesandfrequencyasmarked
anddeliveringratedoutputvoltageandcurrent,maryinputamperesshall
notexceedthemarkedratingwhentheequipmentisoperatedatatestvoltagespecifiedinTable12.(对电压电流损耗
的规定)
18.4Tetransformerisratedforarange
offrequencies(suchas50–60Hz)orhasadualfrequency(suchas50/60Hz),testsshallbeconductedat60Hzunless
otherwispecifiedinthisstandard.(频率说明)
18.5ResultsobtainedfromthetestsdescribedinClaus25and26performedontransformerswithaluminumwindings
r,resultsofthotestsconductedontransformers
withcopperwindingscannotbeudtoreprenttransformerswithaluminumwindings.(铜和铝绕组的规定)
18.6WithregardstoClau18.2,whenatransformerisprovidedwithoneormoreprimaryvoltagewindingtaps,the
e
voltageixpresdasarange,thehighestvoltageoftherangeshallbeud.(分接电压的规定)
19InsulatingBarriersTest(层绝缘)
ulatingmaterialshallbeplacedbetween
ctrodesshallbecylindricalbrassorstainlesssteelrods6.4mm(0.25in)indiameterwith
edgesroundedtoa0.8mm(0.031in)ermoveableelectrodeshallweigh502gramstoexertsufficient
tpotentialshallbeincreadtothetestvalueandthe
hallnotbedielectricbreakdown.(对绝缘材料的绝缘试
验要求,)
20Pullout,Bending,andTwistingTests(拔、弯曲、扭曲试验)
20.1Conduitandfixtureconnectionsofatransformerconstructedforsupportbyrigidmetalconduitshallbesubjectedto:
a)Apullof890N(200lb);
b)Abendingmomentof67.8N•m(600lbf-in);and
c)Atorqueof67.8N•m.
nectionsshallnotbepulledapartfollowingthistest.(试验力度的要求)
20.2Whenthepullouttestisconducted,thetransformershallbesupportedbyrigidmetalconduitintheintendedmanner.
Then,thetransformershallsupportaweightof90kg(198lbs)or,ifafixturestudorsimilarfittingisprovided,theweight
shallbesupportedfromrigidmetalconduitorsimilarmaterialthreadedontothisfittingsothatthestudandtheconduit
connectionaretestedsimultaneously.
20.3Whenthebendingandtwistingtestsareconducted,thetransformershallberigidlysupportedbyameansotherthan
endingtest,erarm
shallbemeasuredfromtheinnerendofthethreadedction,inaconduit-hub-orstud-typeconnection,tothepointof
applicationofthebendingforce.
20.4Inthetorsiontest,thetorqueshallbeappliedtotheconduitinadirectiontendingtotightentheconnection,andthe
leverarmshallbemeasuredfromthecenteroftheconduit.
21BondingConductorTest(导体焊接试验)
21.1AbondingconductorshallbesubjectedtothetestsnotedinClaus21.2–21.4whereappropriate.
Neitherthebondingconductornortheconnectionshallopenwhen:
a)Carryingcurrentqualto135and200percentoftheratingorttingoftheintendedbranch-circuit
overcurrent-protectivedeviceforthetimesspecifiedinTable13;and
b)Threesamplesaresubjectedtoalimited-short-circuittestusingatestcurrentasspecifiedinTable14whileconnected
inrieswithanonrenewablefuratedinaccordancewithTable13.
Note:Whenafuthatissmallerthanthatindicatedin(a)and(b)isudintheunitforprotectionofthecircuittowhich
thebondingconductorisconnected,thenthemagnitudeofthetestcurrentandsizeoffuudduringthetestistobe
badontheratingofthesmallerfu.
21.2ThetestcircuitdescribedinClau21.1(b)shallhaveapowerfactorof0.9–1.0andaclod-circuittestvoltageas
n-circuitvoltageshallbe100–105percentoftheclod-circuitvoltage.
21.3Withthebondatnormaloperatingtemperature,thecurrentshallbeappliedfromdeadmetalpartintendedfor
groentialdropshallbemeasured
betweenthegroundedpartandgroundingterminalmeansattheendofthisperiod.
21.4Resultscomplywhen:(检验依据)
a)Themeasuredpotentialdropdoesnotexceed4V;
b)Thebondingconnectiondoesnotopen;and
c)Thereisnoevidenceofmeltingofanymetalbondnorheatingorburningthatwouldcreateariskoffireorshockhazard.
22MoistureAbsorptionTest(吸湿试验)
22.1Asampleofmaterialrequiredtoberesistanttomoistureshallnotabsorbmorethan10percentofthewaterbymass
when:
a)Driedat1055°C(22141°F)for1hour;
b)Immerdinwaterat231°C(73.433.8°F)for24hours;and
c)Removedfromthewaterwithsurfacewaterwipedoff.
23Hot,FlamingOilTest(灼烧试验)
23.1Constructions,includingaventilatedbottompanel,notmeetingtherequirementsinClau6.6.4shallbeevaluated
byconductingthetestsdescribedinClaus23.2–23.5.
23.2Openingsinabottompanelshallbesmallinsize,fewinnumber,andarrangedsothathot,flaming
No.2fueloilpouredthreetimesontotheopeningsfromapositionabovethepanelixtinguishedasitpassthroughthe
openings.
23.3Asampleofthecomplete,finishedbottompanelshallbesupportedinahorizontalpositionashortdistanceabovea
horizontalsurfaceunderahood(orinanotherareathatisventilatedbutfreefromdrafts).Bleachedcheeclothrunning28
–30m2/kgmass(14–15yd2/lb)andhaving,foranysquareinch,32threadsinonedirectionand28intheother,shallbe
drapedinonelayeroverashallow,shallbesizedandshapedtocovercompletelythepattern
ofopeningsinthepanelbutnotsolargeastocatchanyoftheoilthatdoesnotpassthroughtheopeningsorrunsoverthe
shallbepositi
centerofthecheeclothshallbe50.8mm(2in)belowtheopenings.
Note:Uofametalscreenorwired-glasnclosuresurroundingthetestareaisrecommendedtoreducethelikelihood
ofsplatteringoil,causinginjurytotestpersonnel.
23.4Asmallmetalladlenomorethan63.5mm(2.5in)indiameter,withapouringlipandalonghandlewholongitudinal
axisremainshorizontalduringpouring,shallbepartiallyfilledwith10cm3(0.61in3)ofNo.2fueloil,whichisa
medium-volatiledistillatehaving:
a)AminimumAPIgravityof30degrees,
b)Aflashpointof43.3–87.7°C(110–190°F),and
c)Anaveragecalorificvalueof38.2MJ/L(136,900Btupergallon).SeeStandardSpecificationforFuelOils,ASTMD396.
shallflamefor1minuteandthenshallbe
pouredattheapproximaterateof,butnotlessthan,1cm3(0.061in3)percondinasteadystreamontothecenterofthe
patternofopeningsfromaposition102mm(4in)shallnotignitethecheecloth.
23.5Fiveminutesaftercompletionofthepouringoftheoil,thecheeclothshallbereplacedwithacleanpieceanda
cond10cm3(0.61in3)ofhot,flamingoilshallbepouredfromtheladleontotheopenings.
nuteslater,
cheeclothshallnotigniteduringanythreepourings.
24EnclosureTests(外壳试验)
24.1General
24.1.1ForadditionalenclosurerequirementsnotreferencedinthisClau,ePart2andPart3.
24.2Compressiontest(压缩试验)
24.2.1Anoutsideforceof444N(100lbs)shallbedirectedtowardtheinsideofthetransformeroneachofthefivesurfaces
oftheasmbledtransformerenclosure.(Thetransformercoreandcoilneednotbeinstalledintheenclosureduringthis
testunlessthecoreandcoilarenecessarytomaintainthestructuralstrengthofthefinishedtransformer.)Theforceshall
beappliedgradually905degreestoeachofthethinnermetalsurfacesinanyareathatismostlikelytocauthe
ceshallbetransmittedthrougharodhavingaflatsteelfacewitha12.7mm(0.5in)square
hallnotbeinwarddeflectiongreaterthan12.7mm.
24.3Outletboxcoversupportandimpacttests(接线盒盖的支撑和挤压试验)
24.3.1General
24.3.1.1Whenatransformerisprovidedwithanendbelloranonmetalliccoverintendedtocoveranoutletboxas
describedinClau6.7.2,thecovershallbesubjectedtothetestsdescribedinClaus
onclusionofthetest,thecovershall
withstandapotentialof2V+1000V(appliedasdescribedintheDielectricVoltage-WithstandTestinClau29ofPart2
orDielectricVoltage-WithstandTestinClau32ofPart3)testvoltagespecifiedin
Table12.(试验完后还要进行电气性能试验)
24.3.2Support
24.3.2.1Onesampleofthetransformerandcovershallbemountedonanoutletboxandsubjectedtoapplicationofa
weightthreetimestheweightofthetransformerusingbothconfigurationsshowninFigure5.
24.3.3Impact
24.3.3.1Threesamplesofthetransformerandcover(includingendbells)shallbesubjectedtoasingleimpactof7J(5
ft-lbs)actshallbeproducedasshowninFigure6by:
a)Droppingasteelsphere51mm(2in)indiameterandweighing0.535kg(1.18lbs)fromaheightof1.3m(51in)or
b)Suspendingthesteelspherefromacordandswingingitasapendulum,droppingthroughaverticaldistanceof1.3m.
24.4Polymericenclosureimpacttest(聚合体的外壳挤压试验)
24.4.1Whenapplicable,polymericenclosuresreferencedinClau6.2.3shallbesubjectedtothefollowingtestsspecified
inClaus24.4.2–24.4.4.
24.4.2Threesamplesshalleachbesubjectedtoanimpactonanysurfacethatixpodtoablowduringnormaluor
nclosurewithnosideorfacehavingasurfaceareaexceeding25,800mm2(40in2),theimpact
shallbe6.78N•m(5ft/lbs).Theimpactshallbeproducedbydroppingasteelsphere,51mm(2in)indiameterwithamass
of0.53kg(1.2lb),fromaheightof1300mm(4.3ft.).Foranenclosurehavinganysurfaceareaofmorethan25,800mm2,
theimpactshallbe13.56N•m(10ft/lbs).Thesteelsphereshallbedroppedfromaheightof2600mm(8.5ft).Testsareto
beconductedatanyambienttemperaturewithintherangeof10–40°C(50–104°F).
Note:Atthemanufacturer’sdiscretion,onesampleofthetransformermaybesubmittedandsubjectedtothreeimpacts
whereapplicable.
24.4.3Threesamplesshalleachbecooledto0°C(32°F)andmaintainedatthattemperaturefor3hoursImmediately
followingremovalfromthecoldchamber,eachsampleshallbesubjectedtotheappropriateimpactdescribedinClau
24.4.2.
24.4.4AsaresultofthetestsdescribedinClaus24.4.2and24.4.3,theimpactsshallnot:
a)Reducespacingsbelowtheminimumrequiredvalues;
b)Makeanybarelivepartsorinternalwiringaccessible;
c)Haveanundueadvereffectontheinsulation;and
d)Produceanyotherconditionthatmightincreaariskofshockorfire.
25InducedPotential(感应试验)
25.1WhileheatedasindicatedinthespecifictestconditionnotedinInducedPotentialinClau29.2ofPart2orInduced
PotentialinClau32.2ofPart3,atransformershallbesubjectedtotheapplicationofanalternatingpotentialbetweenthe
terminaentialshallbetwicetherated
quencyoftheappliedpotentialshallbeminimumtwicetheratedfrequencyofthe
hallnotbedielectricbreakdown.
25.2ThetestvoltagenotedinClau25.1shallbestartedatone-quarterorlessofthefullvalueandincreadtofullvalue
eingheldforthetimespecified,thevoltageshallbereducedtoone-quarterofthe
cuitshallthenbeopened.
26Temperature(Heating)Test(温升试验)
26.1Requirementsrelatingtoheatingshallbebadonanambientairtemperatureof25°C(77°F).Whenatemperature
testisconductedatanyambientairtemperature,thevariationfrom25°Cshallbeaddedtoorsubtractedfromtheobrved
temperaturereading.
26.2Temperaturesshallbemeasuredbymeansofthermocouplesunlessitisspecificallystatedthattemperature
ocouplemeasuredtemperatureisconstant
whenthreesuccessivereadings,takenatintervalsof10percentofthepreviouslyelapddurationofthetest(butatnot
lessthan5minuteintervals),ctionofthethermocoupleshallcurelycontactthepointofthe
rmocoupleshallconsistofwiresnotlargerthan24AWG(0.21mm2).(对热电偶测量点和
测量稳定的要求)
Note:Wherethethermocoupleisudtomeasuretemperaturesofelectricallylivepoints,electricalinsulationmayhavea
maximumthicknessof0.71mm(0.028in)betweenthethermocoupleandthelivepoints.
26.3Whenthermocouplesareudtodeterminetemperaturesregardingtheheatingofelectricaldevices,itshallbe
standardpracticetouthermocouplesconsistingof30AWG(0.05mm2)ironandconstantanwiresanda
uipmentshallbeudwheneverrefereetemperaturemeasurementsare
rmocouplewireshallcomplywiththerequirementsforspecialthermocouplesspecifiedinthetableof
errorlimitsforthermocouplesfoundinTemperatureMeasurementThermocouples,ISAMC96.1.(对热电偶说明)
26.4Thetemperatureriofacopperoraluminumwindingshallbedeterminedbythechange-of-resistancemethodusing
thefollowingformula(windingsaretobeatroomtemperatureatthestartofthetest):inwhich:
tisthetemperatureri,
Ristheresistanceofthecoilattheendofthetest,
ristheresistanceofthecoilatthebeginningofthetest,
kis234.5forcopperand225.0foraluminum,
t1istheroomtemperatureindegreesCatthebeginningofthetest,and
t2istheroomtemperatureindegreesCattheendofthetest.
26.5Shortlengthsofconductorsmaybeexpodtotemperaturerishigherthanthoshownintherespective
TemperatureTesttableswhensupplementaryheat-resistinginsulationofadequatedielectricstrengthisudoverthe
insulationtosafeguardagainstdeterioration.(绝缘安全)
LowVoltageTransformers–
Part2:GeneralPurpo
Transformers
5085-2
18Tests(试验)
18.6Reprentativesamplesofatransformershallbesubjectedtothetestsnotedbelowinthefollowingorder:
(对样品试验的要求)
Singlesample:VoltageMeasurementTest,Clau27;ImpedanceTest(ifapplicable),Clau28;Temperature(Heating)
Test,Clau26;DielectricVoltage-WithstandTest,Clau29;OverloadTest,Clau30;RepeatedDielectric
Voltage-WithstandTest,Clau31.
(试验类别)
Thefollowingalternatetestmethodcanbeudwithtwosamples:
a)Firstsample:VoltageMeasurementTest,Clau27;ImpedanceTest(ifapplicable),Clau28;Temperature(Heating)
Test,Clau26;DielectricVoltage-WithstandTest,Clau29.
b)Secondsample:VoltageMeasurementTest,Clau27;OverloadTest,Clau30;RepeatedDielectric
Voltage-WithstandTest,Clau31;DielectricVoltage-WithstandTest,ClauA1ofAnnexA.
18.7Whenatransformerhasitsoutputratedinvolt-amperes,thefull-loadcondarycurrentshallbedeterminedas
follows:
a)Forasinglephatransformer:Amperes=(Volt-amperes)/outputvolts
b)Forathreephatransformer:Amperes=(Volt-amperes)/√3*outputvolts
lalsobesubjectedtotheLiftingandMountingMeansTestspecifiedinClau
etransformerweighsmorethan45kilograms(100lbs),itshallbemarkedinaccordancewithClau17.4.3.
(对变压器重量的要求)
18.9ResultsobtainedfromthetestsdescribedinClaus26–36performedontransformerswithaluminumwindingscan
beudtoreprenttransformerswithcopperwindings,aslongasthesizeandnumberofwindingsofthecopper
r,resultsoftestsconductedontransformerswithcopper
windingscannotbeudtoreprenttransformerswithaluminumwindings.(铜芯和铝芯绕组变压器不能互相替代)
21BondingConductorTest(导体焊接试验)
21.5InadditiontotheapplicablerequirementsspecifiedinPart1,cord-connectedtransformersshallbesubjectedtothe
followingtest.A60Hzcurrentoftwicetheratingoftheattachmentplugcap,butnotlessthan30A,shallbeapplied
betweenadeadmetalpartintendedforgroundingandthegroundingterminalmeansfortheperiodspecifiedinTable13of
tialdropshallbemeasuredbetweenthegroundedpartandgroundingterminalmeansattheendofthis
period.
21.6Resultscomplywhen:(对焊接要求)
a)Themeasuredpotentialdropdoesnotexceed4Vand
b)Thereisnoevidenceofmeltingofanymetalbondnorheatingorburningthatwouldcreateariskoffireorelectricshock.
26Temperature(Heating)Test(温升试验)
26.6Withtheframeorenclosuregrounded,atransformershalloperatecontinuouslyatthetestvoltagespecifiedinTable
12ofPart1andrti-taptransformers,the
etransformerisratedforarangeoffrequencies,(suchas50–
60Hz),ormersrated50/60Hzshallbe
testedateither5tshallbeconducted
facetemperatureriorthetemperatureriofthecoilwindingsshallnot
exceedthevaluesspecifiedinTables8and9.(温度要求)Thereshallbenodegradationoftheinsulationsystemorany
partofthetransformer.(温升试验对电压分接频率和绕组温度绝缘系统要求注意:表8和表9)
Note:Thesurfacetemperatureriorthetemperatureriofthecoilwindingsmaybedeterminedusingmethodsspecified
intheStandardTestCodeforDry-TypeDistributionandPowerTransformers,ANSI/IEEEC57.12.91.
26.7InthetestmentionedinClau26.6,dshallbeadjusteduntilfullload
15minutesofoperation,theloadshallbereadjusted,whennecessary,torestorethecurrent
tofullloadvalue,gtemperatureris(fordeterminingthe
temperaturesonthewindinginsulation)shallbemeasuredbytheresistancemethod.(电阻法测量温升)
26.8Tosimulate(模拟条件)fieldconditionsforthistest,copperconductorssizedfor100percentfullloadcurrentbad
ona75°C(167°F)ampacityshallbeudfortransformerconnection.
Note:Conductorsmaybesizedonabasisof60°C(140°F)ampacityifthetransformerismarkedinaccordancewith
Clau17.5.4(b)or(d).
26.9Aferroresonanttransformerhavinga(marked)primaryvoltagerangeshallbetestedatthevoltageresultinginthe
greatestinputpowerconditionasdeterminedbythetestspecifiedinClau18.3ofPart1.(对电压电流频率)
Aferroresonanttransformerhavingmultipleprimaryorcondaryvoltageratings,orboth,shallbetestedatthevoltage
resultinginthegreatestinputpowerconditionasdeterminedbythetestspecifiedinClau18.3ofPart1.
26.10Thetemperatureriontheenclosureofatransformerintendedforwallmountingshallnotbegreaterthan80°C
duringtheheatingtestwhen:(对外壳温度的要求)
a)ThetemperaturetestisconductedwiththetransformermountedinanalcoveasdescribedinClau26.11andFigure1;
b)Thetemperatureriatanypointontheinnersurfacesofthealcoveisnotgreaterthan65°C;and
c)ThetransformerismarkedinaccordancewithClau17.4.7.
26.11ThesidewallandthetopofthetestalcovereprentedinFigure1shallconsistof9.5-mm(0.374-in)thickfir
rwall(onwhichthetransformerismounted)shallbeof19.1-mm(0.75-in)er
surfacesofthetestalcoveshallbepainteddullblack,
horizontaldimensionsofthewallsandtopshallextendbeyondthetransformerbyatleast30.5cm(1ft).
27VoltageMeasurementTest
27.1ForpurposofcomparisonwithvoltagesmeasuredasdescribedinClaus30.1and30.2,eachcondary
open-circuitvoltageshallbemeasuredwiththeprimaryconnectedtoatestvoltageandfrequencysupplysourceas
indicatedinTable12ofPart1andClau18.4ofPart1respectively.
28ImpedanceTest
28.1Thepercentimpedanceofatransformerrated25kVAormoreshallbedeterminedinaccordancewiththeStandard
TestCodeforDry-TypeDistributionandPowerTransformers,ANSI/kedvaluemaybeudifitis
within±erminedvalueshallbecorrectedtothetransformertemperatureri
plus20°Casshowninitem13ofTable8andTable9.
29DielectricVoltage-WithstandTest
29.1Appliedpotential
29.1.1Within5minutesoftheterminationoftheTemperature(Heating)TestinClau26,atransformershallbesubjected
for1minutetotheapplicationofapotentialbetweeneachwindingandeveryotherwindingofthetransformerandbetween
minal
endsandtapsofthewindingundertestshallbeelectricallyconnectedtoeachotherandtooneoutputterminalofthe
erterminalsandparts(includingcoreandenclosure)shallbeconnectedtotheotherterminalofthe
hallnotbedielectricbreakdown.
ForatransformerprovidedwiththemarkingdescribedinClau17.5.2,theappliedpotentialshallbebadonthevoltage
tentialshallbeappliedbetweeneachwinding
andmetalofthecoreandenclosureandbetweeneachwindingandeveryotherwindingthatmightnotbeinvolvedinthe
formerwithmultifilarwindingsmarkedasspecifiedinClau17.5.14shallbesubjectedtoapotentialof
1500Vbetweenwindingsintendedtobeconnectedinparallelorinries.
Note1:Whenthecoreand/orcoilareinsulatedsoasnottobeaccessible,connectionofthecoretothetestingtransformer
isnotrequired.
Note2:Multifilarconstructedcoilctionsdesignedforriesorparallelconnectionssubjectedtotheinducedpotential
testsdescribedinClau29.2.1neednotbesubjectedtotheappliedpotentialrequirementsofTable11.
29.1.2Whenthetransformerhasanextendedwinding,theratedvoltageindicatedinTable11shallincludethevoltageof
theextendedportionofthewinding,eventhoughbothterminalsoftheextendedportionarenotavailableforexternal
connection.
29.1.3Thetestpotentialshallbesuppliedfroma500VAorlargercapacitytransformer,theoutputvoltageofwhichis
liedpotentialshallbeincreadfromzerountiltherequiredtestlevelis
reaintheappliedpotentialshallbeatauniformrateasrapidas
hallbenodielectricbreakdown.
29.1.4Themachineudtomeasuredielectricbreakdownshallbeadjustedsothatthensitivityisnolessthan5mA
whenthetestvoltageisappliedtotheproduct.
29.2Inducedpotential
29.2.1Whileinaheatedcondition,tageandpotentialshallbeas
formerwithtwoormorewindings(markedasdescribedinClau
17.5.14)forautotransformeroperationshalladditionallybetestedinthismannerwiththetransformerconnectedforsuch
lti-windingtransformerthespecifiedtestvoltageshallbeappliedtoeachwinding
hallnotbeadielectricbreakdownasaresultofthistest.
30OverloadTest
30.1Atrbilizedsurfaceorcore
temperaturerecordedonthetransformerduringthecond50percentloadoperationshallnotbemorethan5°C(9°F)
greaterthanthestabilizedcn-circuitoutput
voltagedeterminedfollowingthefinal50percentloadoperationshallbewithin2percentoftheoutputvoltagemeasured
tion,aprotectivedevice,ifprovided,maybebypasdwhen
conductingthistest.
30.2ThetransformershallbeoperatedasdescribedintheTemperature(Heating)TestinClau26,
exceptthattheloadshallbe50percentoftheratedvalue,untilthecoreor(ifencapsulated)surface
tabilization,theloadshallbeadjusteduntil200percentofratedcondary
2minutesofoperation,theloadshallbereadjusted,ifnecessary,torestorethe
currentto200percent,ationofthisoverload
lbe
heldatthatvalueuntilthecoretemperatureagainstabilizesoruntilthetemperaturedropstowithin5°C
(9°F)oftheoriginalstabilized50-percentload-currenttemperature(whicheveroccursfirst).This
temperaturevalueshallbecomparedwiththeoriginal50-percentloadstabilizedcondition,asspecifiedin
,eprimaryenergized,thecondary
voltage(s)shallbemeasuredandcomparedwiththeoriginaloutputvoltagemeasurements.
Whenthecoreofthetransformerisnotaccessiblefordirecttemperaturemeasurement(duetothe
transformerconstructionorreasonssuchancapsulationorfillingwithelectricalinsulatingmaterial),the
tionoftheenclosuresurfaceudtomeasure
thistemperatureshallbethehottestspotoccurringinthe100-percentloadheatingtest.
Aprotectivedevice,whenprovided,shallbebypasdwhenthedeviceopenswhiletheloadisadjusted
afterthesurfacetemperatureshavestabilized.
31RepeatedDielectricVoltage-WithstandTest
31.1FollowingtheOverloadTestinClau30,thetransformershallbesubjectedtoarepeateddielectric
his
test,thetransformershallperformasintended.
32MaximumOutputPowerandShortCircuitTestsforLine-ConnectedTransformers
32.1Whensuppliedatitsmaximumratedinputvoltage,atransformershallnotemitflameormolten
metalandshallnotbecomeashockhazardwhenoperatedundershortcircuitconditionsorwhen
deliveringmaximumoutputpowerforonehour,oruntiltheconditionsdescribedinClaus32.2or32.3
areachieved.
32.2Ifthetestisinterruptedbyarettabledevice,thetestshallberepeatedunderthatabnormal
conditionfor50cyclesofoperation.
32.3Ifthetestisinterruptedbytheopeningofanapprovedfu,
resultsshallbeconsideredacceptablewhenthecriteriaspecifiedinClau32.1aremet.
33ShortCircuitTestonTransformerswithOutputReceptacles
33.1Atransformerwithoutputreceptacles,whentestedasspecifiedinthefollowingclaus,shallnot
atelyafterthetest,thetransformer
shallbesubjectedtotheAppliedpotentialtestinClau29.1.
33.2Duringthistesteachtransformershall:
a)Beplacedontwolayersofbleachedcheeclothrunning26to28m2/kgandhavingwhatis
knowntothetradeasacountof32by28;
b)Haveallexpoddeadmetalpartsconnectedtogroundthrougha3Anon-time-delayfu;
and
c)Beconnectedinacircuitwithasupplycircuitfuratedattwicetheampacityofthe
attachmentplug.
33.3ThetransformershalloperateatthevoltageandfrequencyspecifiedinTestsinClau18ofPart
r,whentheratedinputvoltageofthetransformerisspecifiedasarange,thetestshallbedone
tputofthetransformershallbeshortcircuitedinturnwithother
tshallbecontinuedfor7hoursoruntilanovercurrentprotectivedevice
operates.
esofahazardousconditionare:
a)Anopeningofthesupplycircuitfu;
b)Anopeningofthegroundfu;
c)Glowingofthecheecloth;
d)Emissionofflameormoltenmaterialfromtheenclosure;
e)Exposureoflivemetals;or
f)DielectricbreakdownasaresultoftheAppliedpotentialtestinClau29.1
34MaximumOutputPowerTestonTransformerswithOutputReceptacles
34.1Atransformerwithoutputreceptacles,whentestedasspecifiedinClau34.2,shallcomplywith
thetestrequirementsofClau34.3.
r,insteadofshort
circuitingtheoutput,aresistiveloadshallbeconnectedtotheoutputandtheloadshallbeadjusteduntil
dshallbereadjustedafter15minutesofoperation,
whennecessary,r,nofurtheradjustmentshall
stshallcontinueforaperiodof7hoursoruntilanovercurrentprotectivedevice
operates.
onally,the
atelyafterthetestthetransformershallbe
subjectedtothedielectrictestinAppliedpotentialinClau29.1.
35LeakageCurrentTest
35.1Theleakagecurrentofacord-connectedtransformerwhentestedinaccordancewithClaus35.2
–35.6shallnotbemorethan0.5mAforanon-stationarytransformeror0.75mAforastationary
transformer.
Aunitthatisrequiredtohaveprimary-circuitfilteringtomeettheapplicableelectromagneticcompatibility
(EMC)regulationsmayhavehigherleakagecurrentlevelsataccessiblepartsprovidedthattheunit
complieswiththefollowing:
a)Leakagecurrentdoesnotexceed5.0mAandtheunitcomplieswiththegrounding
requirementsinGroundinginClau10ofPart1or
b)Leakagecurrentdoesnotexceed5percentoftheinputcurrentdeterminedinaccordance
withthePowerInputTestinClau36,andallofthefollowingconditionsaremet:
1)TheunitcomplieswiththegroundingrequirementsinGroundinginClau10ofPart1;
2)Theunitisnotsuppliedthroughastandardconfiguration125V,15Anor125V,20Anon-lockingtypeplug;
3)Provisionismadeforconnecting,andearth-grounding,allthemetalframesofthetransformer;and
4)Suitableinstallationinstructionsareprovided.
multaneously
accessible,theleakagecurrentsfromthesurfacesshallbemeasuredtothegroundedsupplyconductor
reconsideredtobeexpod
surfacesare
consideredsimultaneouslyaccessibleiftheycanbereadilycontactedbyoneorbothhandsofaperson
easurementsdonotapplytooutputterminalsoperatingatvoltageslessthan
30Vrms(42.4Vpeak)laccessiblesurfacesarebondedtogetherandconnectedto
thegroundingconductorofthepowersupplycord,theleakagecurrentshallbemeasuredbetweenthe
groundingconductorandthegroundedsupplyconductor.
35.3Whenaconductivesurfaceotherthanmetalisudfortheenclosureorapartoftheenclosure,the
leakagecurrentshallbemeasuredusingametalfoilwithanareaof10x20cm(3.9x7.9in)incontact
esurfaceislessthan10x20cm,themetalfoilshallbethesamesizeasthe
alfoilshallnotremaininplacelongenoughtoaffectthetemperatureofthepowerunit.
35.4Thecircerthat
isactuallyudforameasurementneedonlyindicatethesamenumericalvalueforaparticular
erudneednothavealltheattributesofthe
surementinstrumentshallcomplywithallofthefollowing:
a)Themetershallhaveaninputimpedanceof1500ohmsresistiveshuntedbyacapacitance
of0.15microfarad.
b)Themetershallindicate1.11timestheaverageofthefull-waverectifiedcomposite
waveformofvoltageacrosstheresistororcurrentthroughtheresistor.
c)Overafrequencyrangeof0–100kHz,themeasurementcircuitshallhaveafrequency
respon–ratioofindicatedtoactualvalueofcurrent–thatiqualtotheratioofthe
indicationof0.5or0.75mA,themeasurementshallnothaveanerrorofmorethan5percentat
60Hz.
35.5Unlessthemeterisbeingudtomeasureleakagefromonepartofatransformertoanother,the
metershallbeconnectedbetweenanaccessiblepartandthegroundedsupplyconductor.
35.6Asampleofthetransformershallbetestedforleakagecurrentstartingwiththeas-received
condition(theas-receivedconditionmeaningtheunithasnotbeenenergizedexceptforoccurrencesthat
arepartoftheproduction-linetesting)butwiththegroundingconductor,ifany,openattheattachment
plyt
quence,withreferencetothemeasuringcircuit,Figure2,shallbeasfollows:
a)WithswitchS1open,thetransformershallbewithoutloadandconnectedtothemeasuring
kagecurrentshallbemeasuredusingbothpositionsofswitchS2andwithany
switchingdevicesinalltheiroperatingpositions.
b)SwitchS1shallthenbeclodenergizingthetransformerandwithin5condstheleakage
currentshallbemeasuredusingbothpositionsofswitchS2,andwithanyswitchingdevicesin
alltheiroperatingpositions.
c)sitionsofswitchS2
lstabilizationshallbeobtainedbyoperation
asinthetemperaturetest.
22CSAC22.2NO.66.2-06¨UL5085-2APRIL17,2006
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35.7Ingeneral,thecompleteleakagecurrenttestprogramasdescribedinClau35.6shallbe
econcurrenceofthoconcerned,theleakage
currenttestsmaybeinterruptedtoconductothernondestructivetests.
36PowerInputTest
36.1Thecurrentinputtoacord-connectedtransformer,whenconnectedtoasupplyadjustedtothetest
voltagespecifiedinTable12ofPart1,
transformershallbeloadedtoratedoutputandthecurrentmeasuredwithinoneminuteoftheapplication
oftheload.
37LiftingorMountingMeansTest
37.1TheliftingormountingmeansofatransformersspecifiedinClau5.3ofPart1orClau6.4.3of
Part1,respectively,shallbesubjectedtothedirectapplicationofaforceequaltoaminimumoffourtimes
theweightofthetransformer(theweightofthetransformerplusaforceofthreetimestheweightofthe
transformer).
37.2Whenthereismorethanonehook,bracket,orholeintendedforuwithaliftingcable,thetestshall
bleunderloadshall
derbarshallnotbeudwith
ure3foranexampleofatypicaltestt-up.
37.3Theforceshallbegraduallyappliedbetweenthehole,hook,orbracketandthatpartofthe
transformertowhichitiscured(byanyconvenientmeans).Theforceshallbemaintainedfor5minutes.
Forconvenience,thesampleudforthistestmayconsistofonlytheportionoftheenclosurecontaining
thelifthallnotbe
breakageoftheliftingormountingmeans.
38StrainReliefTest
38.1WhererequiredbyClau15.3,leadsandflexiblecordsshallbesubjectedtoadirectpullapplied
for1minuteasfollows:
a)Foroutputcordswheretheoutputvoltageislessthan30Vac,theforceshallbe89N(20
lbs);
b)Forinputandoutputcordsotherthan(a),theforceshallbe156N(35lbs);and
c)Forleads,theforceshallbeequaltotheweightofthetransformerbutnotlessthan13N(3
lbs)normorethan45N(10lbs).
Thereshallnotbeindicationofstressontheconnectionsinsidethetransformer.
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